Process for coating polyurethane on inner and outer surface of nodular graphite cast iron pipe

A ductile iron pipe, inner and outer surface technology, applied in the device for coating liquid on the surface, pretreatment surface, coating and other directions, can solve the problems of poor wear resistance, poor salt spray resistance, poor acid and alkali resistance, etc. Wide temperature range, no pollution in ecological environment, outstanding effect of medium resistance

Inactive Publication Date: 2004-12-29
XINXING DUCTILE IRON PIPES CO LTD
View PDF0 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Coal tar pitch coating has the following disadvantages: (1) coal tar pitch is a solvent-based coating, and the solvent volatilizes and pollutes the environment. Coal tar pitch is a carcinogen and endangers the health of workers. ) The drying time is slow, and it needs to be heated and cured in a curing furnace, which not only increases the production cost, but also affects the production efficiency; (3) The solid content of coal tar asphalt coating is low, and the spraying thickness is limited, and the thickness range is 70-100 μm; (4) Asphalt coating Poor mechanical properties of the layer, such as poor adhesion, high brittleness, and poor wear resistance;

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Process for coating polyurethane on inner and outer surface of nodular graphite cast iron pipe

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0007] The process steps of the present invention are successively: 1, surface treatment. (1) The outer surface is shot blasted. The outer surface of the pipe must be degreased and derusted to Sa2.5 level; (2) The inner surface is polished. There are many casting defects such as protrusions on the inner surface of the pipe, which must be smoothed before spraying. 2. Repair the surface of the pipeline. For larger defects on the surface of the pipeline, such as pits with a diameter greater than 2mm, the pits need to be filled with putty. 3. Pipeline heating, the best heating temperature is 20-80°C. 4. Spraying the inner surface. When the temperature of the pipeline reaches the requirement, start the high-pressure airless spraying machine, and the spraying trolley drives the spray gun to spray at a constant speed. The spraying process parameters are shown in Table 1. 5. Spraying on the outer surface. When the temperature of the pipeline reaches the requirement, start the high-pr...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Diameteraaaaaaaaaa
Viscosityaaaaaaaaaa
Login to view more

Abstract

The technological process of painting polyurethane to inner and outer surface of nodular cast iron pipe includes the successive steps of: surface treatment comprising outer surface shot blast and inner surface polishing; surface repairing including filling the notches with putty; heating to temperature of 20-80 deg.c; spraying inner surface with high pressure air-free spraying machine, spraying bogie and spraying gun; spraying outer surface with high pressure air-free spraying machine, spraying bogie and spraying gun; coating detection comprising detecting coating thickness and electric spark detection; and product packing. The present invention has the advantages of simple construction, wide coating application temperature range, high coating mechanical strength, stable chemical performance and no environmental pollution.

Description

(1) Technical field [0001] The invention belongs to a coating process for the inner and outer surfaces of ductile iron pipes. (two), background technology [0002] At present, the inner surface of domestic ductile iron pipes is lined with cement, and the outer surface is sprayed with coal tar pitch. Coal tar pitch coating has the following disadvantages: (1) coal tar pitch is a solvent-based coating, and solvent volatilization pollutes the environment. Coal tar pitch is a carcinogen and endangers the health of workers. The country has expressly stipulated that the use of coal tar pitch paint is prohibited; (2 ) The drying time is slow, and it needs to be heated and cured in a curing furnace, which not only increases the production cost, but also affects the production efficiency; (3) The solid content of coal tar asphalt coating is low, and the spraying thickness is limited, and the thickness range is 70-100 μm; (4) Asphalt coating (5) The asphalt coating has poor chemical ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B05C7/02B05D1/02B05D3/00
Inventor 范英俊刘明忠杨彬王黎晖王恩清周彦峰张鑫朱伟胡宝芹商勃
Owner XINXING DUCTILE IRON PIPES CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products