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Self-sintering tantalum / charcoal carbide composite material preparation method

A carbon composite material and self-sintering technology, which is applied in the field of preparation of tantalum carbide/carbon composite materials, can solve the problems of large fluctuations in product quality, difficulty in uniform dispersion, large differences, etc., and achieve stable product quality, simple preparation process, low cost effect

Inactive Publication Date: 2006-02-08
SHANXI INST OF COAL CHEM CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But there is following problem in this method: the micropowder that adopts is 10-50 micron size particle, because particle size is too high, and the density of tantalum compound (Ta 2 o 5 : 8.7g / cm 3 ;TaC: 14.4g / cm 3 ) and the density of carbon matrix (3 ) difference is large, it is difficult to disperse evenly, resulting in the presence of a clear interface between the doped component and the carbon matrix, and it is prone to stress concentration and damage during use.
As a result, the product quality fluctuates greatly and the yield rate is low.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] The charring residue is 80wt%, the volatile matter is 14.0wt%, and the pitch containing tantalum 2.0wt% is used as the self-sintering raw material (this raw material is made of coal tar pitch with a softening point of 68° C., and tantalum chloride in a ratio of 100:4, It was prepared by reacting at 350°C for 8 hours. For the specific method, please refer to the patent "Preparation method of a carbon-based composite material precursor containing tantalum", application number: 200410064579.4). After grinding the asphalt to a particle size d≤100μm, it is molded Compress molding at room temperature at 50 MPa on a molding machine to obtain green body material. Under the protection of an inert gas, the temperature was raised to 1200° C. at a rate of 10° C. / hour, and kept at 1200° C. for 2 hours, thereby producing a primary molded product. Thereafter, the product is placed in a graphitization furnace, and under the protection of argon, the temperature is raised to 2400 ° C at ...

Embodiment 2

[0016] The charring residue is 93wt%, the volatile matter is 9.0wt%, and the pitch containing tantalum 5.35wt% is used as the self-sintering raw material (this raw material is made of coal tar pitch and tantalum chloride with a softening point of 68° C. in a ratio of 100:10 in Prepared by reacting at 400°C for 6 hours, the specific method is similar to the method in Example 1). After the asphalt is ground to a particle size d≤10 μm, it is press-molded on a compression molding machine at room temperature at 70 MPa to obtain a green body material. Then, under the protection of an inert gas, the temperature was raised to 1300° C. at a rate of 12° C. / hour, and kept at 1300° C. for 1 hour, thereby producing a primary molded product. Thereafter, the product is placed in a graphitization furnace, and under the protection of argon, the temperature is raised to 2500 ° C at a rate of 150 ° C / hour, and the temperature is kept at 2500 ° C for 1 hour to obtain the target product. The de...

Embodiment 3

[0018] The charring residue is 85wt%, the volatile matter is 12wt%, and the pitch containing tantalum 8.48wt% is used as the self-sintering raw material (this raw material is made of coal tar pitch with a softening point of 68° C., and tantalum chloride in a ratio of 100:16 in 450 ° C for 4 hours, the specific method is similar to the method in Example 1), after grinding the pitch to a particle size d≤100 μm, press molding at 90 MPa at room temperature on a compression molding machine to obtain a green body material. Then, under the protection of an inert gas, the temperature was raised to 1200° C. at a rate of 15° C. / hour, and kept at 1200° C. for 2 hours, thereby producing a primary molded product. Thereafter, the product is placed in a graphitization furnace, and under the protection of argon, the temperature is raised to 2600 ° C at a rate of 200 ° C / hour, and the temperature is kept at 2600 ° C for 2 hours to obtain the target product. The density of this material is 1....

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Abstract

The invention provides a process for preparing tantalum carbide / carbon composite material through self-agglomeration, which comprises using tantalum-containing asphalt as the self-agglomeration raw material, adding no bonding agent, grinding to grain size <=100um, compression moulding, carrying out charring and graphitization to obtain the tantalum carbide / carbon composite material with high strength and high density.

Description

technical field [0001] The invention relates to a preparation method of tantalum carbide / carbon composite material. Background technique [0002] With the rapid development of aerospace technology, the requirements for materials serving in extreme environments are becoming more and more stringent. Materials are required to have good performance under high temperature, high-speed airflow (>2400°C) and active atmosphere (atomic oxygen, nitrogen). thermochemical and physical stability. At present, the research and development of supersonic flight instruments (including space vehicles, atmospheric re-entry systems, rocket propulsion systems, etc.) has a strong dependence on ultra-high temperature thermal protection materials, so it is extremely important to study a new generation of ultra-high temperature structural materials significance. [0003] Carbon-based composite materials have the advantages of good dimensional stability, high specific strength at high temperature,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/56C04B35/622C04B35/645
Inventor 刘朗李秀涛史景利郭全贵
Owner SHANXI INST OF COAL CHEM CHINESE ACAD OF SCI