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Optical films and process for production thereof

A manufacturing method and optical technology, applied in the direction of optics, optical components, optical components, etc., can solve the problems of many carbides, high temperature, and the inability to obtain optical films with appearance and physical properties

Active Publication Date: 2011-11-30
NIPPON SHOKUBAI CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] However, the extrudable melt viscosity of these heat-resistant acrylic resins is higher than that of general acrylic resins, and is close to the temperature at which the resin decomposes, so more impurities such as carbides are generated due to the deterioration of the resin.
In addition, when the temperature is lowered in order to reduce impurities, there is a problem that many fish eyes remain due to the dissolution of the resin.
That is, in the case of melt-extruding a heat-resistant acrylic resin and molding it into a film (hereinafter referred to as "optical film"), when melting at a high temperature or melting at a low temperature, foreign matter such as impurities or fish eyes The appearance or physical properties of the film are adversely affected, so an optical film excellent in both appearance and physical properties cannot be obtained

Method used

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  • Optical films and process for production thereof
  • Optical films and process for production thereof
  • Optical films and process for production thereof

Examples

Experimental program
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Embodiment

[0183] Hereinafter, although an Example and a comparative example demonstrate this invention more concretely, this invention is not limited to these. In addition, for the sake of convenience below, "parts by mass" are only recorded as "parts", and "liters" are only recorded as

[0184] "L".

[0185]

[0186] The reaction rate during the polymerization reaction and the content rate of the specific monomer unit in the polymer were determined by measuring the amount of unreacted monomer in the obtained polymerization reaction mixture using a gas chromatograph (manufactured by Shimadzu Corporation, device name: GC17A). Find out.

[0187]

[0188] Dissolve or dilute the polymer (or polymer solution or particles) in tetrahydrofuran in advance, then put it into excess hexane or methanol for reprecipitation, and vacuum-dry the taken out precipitate (1mmHg (1.33hPa), 80°C , 3 hours or more), thereby removing volatile components and the like, and analyzing the resulting white soli...

manufacture example 1

[0217] In the 1m equipped with stirring device, temperature sensor, cooling pipe, nitrogen inlet pipe 3 In the reaction kettle, add 136kg methyl methacrylate (MMA), 34kg 2-(hydroxymethyl)methyl acrylate (MHMA), 166kg toluene, feed nitrogen into it, raise the temperature to 105°C at the same time, reflux, and then add 187g of tert-amyl peroxy isononanoate (manufactured by Atofina Jifu, trade name: ルパゾゾル 570) as a polymerization initiator, while dropping the mixture formed by 374g of the polymerization initiator and 3.6kg of toluene in 2 hours. solution, while performing solution polymerization under reflux (about 105-110° C.), and further aging for 4 hours.

[0218] Add 170 g of stearyl phosphate / distearyl phosphate mixture (manufactured by Sakai Chemical Industry Co., Ltd., trade name: Phoslex A-18) to the obtained polymer solution, and carry out the process under reflux (about 90 to 110° C.) for 5 hours. cyclocondensation reaction. Next, the polymer solution obtained in the...

manufacture example 2

[0222] In a 100L stainless steel polymerization tank with a liquid tank and a stirring device, 42.5 parts of methyl methacrylate, 5 parts of N-phenylmaleimide, 0.5 part of styrene, 50 parts of toluene, 0.2 part of as Acetic anhydride of an organic acid and 0.06 parts of n-dodecyl mercaptan as a chain transfer agent were stirred at 100 rpm while boiling with nitrogen for 10 minutes, and then the temperature started to rise under a nitrogen atmosphere.

[0223] When the temperature in the polymerization tank reaches 100°C, add 0.075 parts of tert-butyl peroxy isopropyl carbonate in the polymerization tank, and at the same time, start to add at a constant speed within 5 hours, and use nitrogen to boil in the liquid tank , A mixture of 2 parts of styrene and 0.075 parts of tert-butyl peroxyisopropyl carbonate. Then, at a polymerization temperature of 105 to 110° C., a polymerization reaction was performed under reflux for 15 hours.

[0224] Then, 0.1% by weight of 9,10-dihydro-9-...

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Abstract

An optical film which contains little impurities and is excellent in physical properties and surface appearance, produced by melt-extruding an acrylic resin which has a glass transition temperature of 110 to 200°C and a viscosity of 250 to 1000Pa s as determined at a shear rate of 100(1 / s) and a resin temperature of 270°C by the use of an extruder provided with either a barrier flight screw or a screw with a mixing section with the cylinder and die of the extruder preset at temperatures lower than the glass transition temperature of the acrylic resin plus 145 (°C); and a process for the production of the film.

Description

technical field [0001] The present invention relates to an optical film and a method for producing the same, and more particularly to an optical film with a low foreign matter content and a method for producing the same. Background technique [0002] Acrylic resin represented by polymethyl methacrylate (hereinafter referred to as "PMMA") is an optically isotropic material with excellent optical performance, high light transmittance, low birefringence and low phase difference, Has been applied to a variety of optical materials. In recent years, with the advancement of flat-panel displays such as liquid crystal display devices, plasma displays, and organic EL display devices, infrared sensors, and optical waveguides, the heat resistance requirements for optical transparent polymer materials have continued to increase. Therefore, even for acrylic Resins are also required to have high heat resistance. [0003] As heat-resistant acrylic resins (hereinafter referred to as "heat-...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G02B5/30B29C47/14G02B1/04B29L11/00B29L7/00B29K33/00B29C48/08B29C48/305B29C48/37B29C48/395B29C48/53B29C48/65B29C48/66B29C48/67B29C48/92C08J5/18C08L33/06
CPCG02B1/04B29C47/364B29C2947/92742G02B5/30B29C47/60B29C2947/92895B29C2947/92704C08L33/04B29C47/62B29C47/92B29C47/625B29C47/0021B29C48/92B29C2948/92704B29C48/08B29C48/37B29C48/53B29C48/65B29C2948/92742B29C2948/92895B29C48/66B29C48/30
Inventor 高木雅人丹羽宏和
Owner NIPPON SHOKUBAI CO LTD