Continuous-casting martensitic spheroidal graphite cast iron lining plate and machining process thereof

A ductile iron and processing technology, applied in the direction of grain processing, etc., can solve the problems of increasing wear, reducing the mechanical properties of the lining plate, failing to work hardening, etc., improving the corrosion resistance of grain boundaries, overcoming erosion and peeling wear, The effect of improving physical and mechanical properties

Inactive Publication Date: 2011-04-13
安徽省宁国耐磨配件总厂
View PDF3 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, in the domestic ferrous metal mining industry, tubular ball mills, that is, wet mills, are usually used for grinding. The lining plates used are made of EGMn13 and alloy steel. The casting process of the lining plates is full sand casting, but the obtained lining plates The average service life of the steel is 4-6 months and the grinding effect is very unsatisfactory. The specific manifestations are: the grain size is coarse, the cooling speed of the molten steel in the sand mold is very slow, and it is close to the heat preservation state, so that the grain size of the lining plate is large and reduces The mechanical properties of the liner are improved, thereby increasing the grinding consumption; the hardness is low, the initial hardness (HB) of EGMn13 is not higher than 240, the liner is hardened during work to resist wear, when the working conditions cannot bring it When the impact force is large, it cannot play the role of work hardening, thereby greatly increasing wear; although alloy steel can reach a higher hardness (HRC higher than 50) through quenching, but due to congenital defects, coarse grains and low tensile strength Not high, in the process of use, it is easy to cause fracture and premature failure
In addition, when the above-mentioned liners are installed and used, the noise generated by the workshop is relatively large, which pollutes the environment.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Continuous-casting martensitic spheroidal graphite cast iron lining plate and machining process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Prepare the martensitic ductile iron liner as follows:

[0020] (1) Electric furnace smelting: Send low S and P pig iron into an intermediate frequency electric furnace, heat up to 1440°C for smelting, and obtain molten iron;

[0021] (2) Spheroidization: Break the rare earth ferrosilicon-magnesium alloy into a nodulizer with a block size of 30 mm, and press ferrosilicon powder and perlite powder on the surface of the nodulizer to delay the action time of the nodulizer and molten iron To prevent nodulizers from floating up and improve the absorption rate of nodulizers, add 1.5% of the treated nodulizers into the dam specially set on the bottom side of the ladle, and then add 1 / 3 to 2% of the total amount of molten iron / 3 into the ladle, after the belt reaction is completed, pour into the rest of the molten iron and at the same time add inoculants and modifiers to the tapping trough for treatment, so as to effectively improve the shape and distribution of graphite and e...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
hardnessaaaaaaaaaa
Login to view more

Abstract

The invention discloses a continuous-casting martensitic spheroidal graphite cast iron lining plate and a machining process thereof. The lining plate comprises the following raw materials in percentage by weight: 3.40 to 3.90 percent of C, 2.20 to 2.50 percent of Si, 0.80 to 1.20 percent of Mn, 0 to 0.50 percent of Cr, 0 to 0.03 percent of S, 0 to 0.10 percent of P, 0.03 to 0.06 percent of Re, 0.03 to 0.05 percent of Mg and the balance of Fe. The lining plate is machined by the machining process comprising electric furnace smelting, spherifying, crystallization, continuous casting, thermal treatment and the like. The continuous-casting martensitic spheroidal graphite cast iron lining plate machined by the machining process according to the formula has the characteristics of fine crystal grains, strong strength, corrosion resistance, wear resistance and low noise in use, and improves the working environment of a workshop.

Description

technical field [0001] The invention relates to a steel fitting and a processing method thereof, in particular to a nodular cast iron liner and a processing technology thereof. Background technique [0002] At present, in the domestic ferrous metal mining industry, tubular ball mills, namely wet mills, are usually used for grinding. The lining plates used are made of EGMn13 and alloy steel. The casting process of the lining plates is full sand casting, but the obtained lining plates The average service life of the steel is 4 to 6 months and the grinding effect is very unsatisfactory. The specific performance is: the grain size is coarse, the cooling speed of the molten steel in the sand mold is very slow, and it is close to the heat preservation state, so that the grain size of the lining plate is large and reduces The mechanical properties of the liner are improved, thereby increasing the grinding consumption; the hardness is low, the initial hardness (HB) of EGMn13 is not ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/04C22C33/08B02C17/22
Inventor 李成虎程新国
Owner 安徽省宁国耐磨配件总厂
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products