AKD (alkyl ketene dimer) starch and preparation method thereof

A technology of starch and native starch, applied in the direction of water-repellent addition, etc., can solve the problems of high water and energy consumption, expensive raw materials, difficulty in reducing COD and BOD values, etc., to reduce raw material costs, improve production efficiency, and short reaction time Effect

Active Publication Date: 2012-08-15
ZHEJIANG YIZHI STARCH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0015] Niu Gaofeng applied raw corn starch to the preparation of cultural paper, which can achieve a good sizing effect by using a viscosity reducer in conjunction with corn starch, but this method is a wet method, which does not solve the environmental pollution problem of wet method
[0016] To sum up, in the prior art, AKD starch is mostly cassava flour, and the source of raw materials is unstable, which affects product quality
Although there have been studies on the use of cornstarch for papermaking, the methods used are complicated to operate and the raw materials used are relatively expensive, and have not solved the problems faced by the large-scale application of cornstarch to the papermaking industry.
At the same time, the existing AKD starch production process is mostly wet preparation, which consumes a lot of water and energy. Generally, each ton of modified starch needs to consume 25 tons of water and 0.9 tons of steam; the environmental pollution is serious, and the centrifuged wastewater is milky. , COD is generally 4000-5000, and the generated sewage contains chloride ions, which is difficult to treat, and it is difficult to reduce its COD and BOD values ​​by general biological treatment

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] A kind of preparation method of AKD starch comprises the steps:

[0063] 100 parts by weight of raw starch are dropped into the reactor, sprayed into the mixed solution containing 0.6 parts by weight of hydrogen peroxide (concentration is 28wt%), 0.0008 parts by weight of nickel sulfate and 1 part by weight of water, stirred for half an hour, started to heat up with hot water, and the heating rate 2°C / min, when it rises to 60°C, keep it warm for 1 hour, cool it to 40°C with tap water, sieve and pack it to be the finished product.

Embodiment 2

[0065] A kind of preparation method of AKD starch comprises the steps:

[0066] Add 1 ton of corn raw starch into the reactor, start stirring, add 10 kg of water to 6 kg of 28 wt % hydrogen peroxide, add 8 g of nickel sulfate, stir evenly, and then spray it into the raw starch. Half an hour after spraying, pour hot water into the jacket to raise the temperature of the starch to 60°C, keep it warm for 1 hour, cool it, and sieve it for testing to obtain the finished product.

Embodiment 3

[0068] Add 1 ton of corn raw starch into the reactor, start stirring, add 15 kg of water to 5 kg of 28% hydrogen peroxide, add 12 g of nickel sulfate, stir evenly, and then spray it into the raw starch. After spraying, let stand for 1 hour, pass hot water into the jacket, raise the temperature of starch to 55°C at a rate of 1.5°C / min, keep warm for 0.8h, use tap water (temperature 18°C) to dissolve the starch Cool to below 40°C and sieve to obtain the finished product.

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Abstract

The invention relates to an AKD (alkyl ketene dimer) starch and a preparation method thereof. The method is implemented by selecting native corn starch as a raw material of starch through the following steps of: (1) adding the native corn starch into a reactor; (2) mixing an oxidant, a synergistic agent and water so as to obtain a solution; (3) injecting the solution obtained in the step (2) into the reactor in the step (1); and (4) carrying out standing, heating, heat preservation, cooling and sieving on a reactant obtained in the step (3) so as to obtain a finished product. The pH value of the AKD starch prepared by using the method disclosed by the invention is 6.5-8.5; and the viscosity of paste (6%) of the AKD starch at the temperature of 60 DEG C is less than or equal to 30mPa.s. The method is environmental-friendly, energy-saving, mild in reaction conditions, and easy to operate.

Description

technical field [0001] The invention relates to a starch for surface sizing agent for paper, cardboard and other papers, in particular to an AKD starch and a preparation method thereof. Background technique [0002] my country is a big country in the production and consumption of paper, and its output and consumption both rank second in the world. Sizing is an important process in papermaking. Its purpose is to make paper or paperboard resistant to the diffusion and penetration of liquids (especially water and aqueous solutions). According to the classification method of sizing, sizing agents can be divided into internal sizing agents and surface sizing agents. Because acidic papermaking is inferior to medium-alkaline papermaking in terms of strength and durability, and there are difficult problems in equipment corrosion and wastewater treatment, papermaking enterprises have gradually changed from the original acid sizing in the international scope. The biggest advantage o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08B31/18D21H21/16
Inventor 郑明理傅朝亮
Owner ZHEJIANG YIZHI STARCH
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