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A post-treatment process for drying gluten

A processing technology and technology of gluten powder, which is applied in the field of post-processing processing technology of gluten powder drying, can solve problems such as difficulty in maintaining stable production volume, unstable product quality for customers, unqualified material thickness, etc., to achieve increased production and Equipment operation rate, benefit large-scale production, and reduce the effect of unqualified products

Inactive Publication Date: 2017-10-27
徐州澳凯小麦淀粉有限公司
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the existing technology inevitably has the following disadvantages: 1. The safe operation rate of the equipment is low, and the production volume is difficult to maintain stability
Due to the high temperature of the dried semi-finished coarse particles (generally at 50°C-60°C), high humidity, and strong toughness of the material, it is not easy to crush and sieve, especially in the process of using single-compartment sieve, the sieve silk is extremely It is easily damaged by the influence of material temperature and irregular particle size, resulting in unqualified material thickness. Once this happens, it must be shut down immediately for maintenance, thereby reducing production efficiency.
And because the gluten drying system adopts continuous production, if a point of failure occurs in a certain equipment, the entire production line will be shut down, which will lead to a low safe operation rate of the equipment and affect the output of the entire production line
[0006] 2. The quality control lags behind and the product quality is unstable
Although the process inspection and quality inspection are part of the product factory inspection, in fact, the product quality inspection batch, inspection time and inspection results lag behind the production, and cannot effectively guide, prevent and adjust the production process. Only a remedy
[0007] 3. Not conducive to large-scale production
Although the traditional process has realized the automation and continuous production, it cannot maintain the stability of the output, nor can it adjust the production in time through process monitoring, nor can it effectively verify the key control points of the production quality, making the production more passive and increasing production at the same time. Workload, resulting in production waste, resulting in increased production costs, which is not conducive to large-scale production
[0008] 4. It is easy to cause the quality of customers' products to be unstable
The quality of gluten raw materials affects the product quality of the buyer. If things go on like this, it is easy to cause business disputes, lead to the loss of customers, affect the reputation of the company, and bring immeasurable losses to the long-term development of the company

Method used

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  • A post-treatment process for drying gluten
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Embodiment Construction

[0023] The present invention will be further described below in conjunction with accompanying drawing.

[0024] Such as figure 2 As shown, wheat flour is used as raw material, and the finished gluten powder is obtained through preparation of wet gluten→dehydrationairflow drying→crushing→weighing and packaging→semi-finished product temporary storage→powder mixing→mixing→sifting, crushing→weighing and packaging. The specific steps are as follows: (1) Preparation of wet gluten: Wheat flour is kneaded and washed to obtain relatively pure fresh wet gluten from the washed part.

[0025] (2) Dehydration: The wet gluten is passed through a special dehydration auger to remove free water to obtain gluten.

[0026] (3) Airflow drying: The gluten is dried by an airflow dryer to obtain coarse particles of semi-finished products. In order to maintain good gluten activity, set the air inlet temperature of the dryer to 150°C-160°C, and the air outlet temperature to 59°C-69°C.

[0027] (4...

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Abstract

The invention discloses a post-processing process for drying gluten powder, which belongs to the technical field of deep processing of agricultural products. Wheat flour is used as a raw material to prepare semi-finished gluten powder → temporarily store the semi-finished product → mix powder → mix → sieve and crush → Weigh and pack to obtain the finished gluten powder. The beneficial effect is: on the basis of the traditional airflow drying process, a series of post-drying treatment processes are added, and products with corresponding quality indicators can be prepared according to the actual production and customer needs, and the safe operation rate, output and quality of the equipment can be improved, which is beneficial to Mass production.

Description

technical field [0001] The invention relates to a post-treatment process for drying gluten powder, which belongs to the technical field of intensive processing of agricultural products. Background technique [0002] Gluten powder, also known as active wheat gluten powder and wheat protein powder, is a natural non-water-soluble vegetable protein powder prepared from wheat flour through processes such as dough mixing, washing, and wet gluten drying. It is gliadin and glutenin, and also includes a variety of amino acids, a small amount of fat, sugar and other proteins. It is rich in nutrition and has no additives. [0003] Wheat gluten has strong water absorption. After absorbing water, it presents the natural physical state of gluten. It has viscoelasticity, extensibility, and film formability. It can meet various needs of food processing. It is an ideal additive for the food industry and special feed. Such as: used as binders and fillers for bread, convenience food, fish pro...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23J1/12
Inventor 李忠华王天技马保民
Owner 徐州澳凯小麦淀粉有限公司
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