Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of processing method of high indium and high iron zinc concentrate

A processing method and technology for zinc concentrate, applied in the smelting field of non-ferrous metals, can solve the problems of high risk, low recovery rate of indium smelting, consumption of large coal coke, etc., achieve advanced technical indicators, considerable economic benefits, and reduce energy consumption Effect

Active Publication Date: 2015-08-26
CENT SOUTH UNIV
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main disadvantages of this method are: (1) the primary leaching rate of zinc is low, and the volatilization kiln has a large processing capacity; (2) due to the large volatilization kiln processing capacity, a large amount of coal char needs to be consumed; (3) the recovery rate of indium is low , only 75%, affecting the benefit
The main disadvantages of this method are: (1) The amount of alum slag is large, and a large amount of coke needs to be consumed in the reduction and volatilization treatment in the rotary kiln, which leads to high production costs; The average content of In in the rotary kiln slag is 0.03%, which makes the indium, which accounts for about 10% of the total indium metal of the raw material zinc concentrate, unable to be recovered; (3) Alumite slag contains a large amount of sulfate radicals, which are decomposed during the reduction and volatilization process of the rotary kiln A large amount of sulfur dioxide gas is produced, and the reduction of volatile flue gas needs to be absorbed and treated before it can be discharged up to the standard
However, the production and application of this process in China is still immature, and there is no application manufacturer of hematite iron precipitation technology in the world. Therefore, there is still a relatively large risk in the production and application of this process.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of processing method of high indium and high iron zinc concentrate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] see figure 1 , a processing method of high indium and high iron zinc concentrate, the steps are as follows:

[0027] (1) Oxygen-enriched oxidation smelting: Zinc concentrate containing In0.04%, Fe14%, Zn32%, and S26% by mass, continuously added Ausmelt with an inner diameter of 5000mm at a speed of 20t / h furnace, while at 13500Nm 3 Inject oxygen-enriched air with 54% oxygen volume concentration and 4500Nm at a speed of / h 3 The air is injected into the sleeve at a speed of / h, and the oxygen-enriched oxidation smelting is carried out at a temperature of 1200 ° C, and the output is 17500Nm 3 / h of oxidation flue gas and 17t / h of molten slag, oxidation flue gas contains SO 2 20%, with O 2 15%, using the traditional two-turn two-suction process to produce sulfuric acid;

[0028] (2) Strong reduction smelting: The molten slag is added to the Ausmelt furnace with an inner diameter of 5000mm with a lead rain condenser at a speed of 17t / h for strong reduction smelting, an...

Embodiment 2

[0035] see figure 1 , a processing method of high indium and high iron zinc concentrate, the steps are as follows:

[0036] (1) Oxygen-enriched oxidation smelting: Zinc concentrate containing In0.14%, Fe20%, Zn40%, and S28% by mass is continuously added to the Isa furnace with an inner diameter of 5000mm at a speed of 18t / h , while at 18000Nm 3 Oxygen-enriched air with an oxygen volume concentration of 48% was injected at the speed of / h, and the oxygen-enriched oxidation smelting was carried out at a temperature of 1250 ° C, and the output was 17500Nm 3 / h oxidation flue gas and 15.6t / h molten slag, oxidation flue gas contains SO 2 21%, with O 2 16%, using the traditional two-turn two-suction process to produce sulfuric acid;

[0037] (2) Strong reduction smelting: The molten slag flows into 4 electric furnaces with lead rain condensers with a power of 5400kVA and an inner diameter of 5000mm at a speed of 3.9t / (h.set), respectively, for strong reduction smelting. The pro...

Embodiment 3

[0044] see figure 1 , a processing method of high indium and high iron zinc concentrate, the steps are as follows:

[0045] (1) Oxygen-enriched oxidation smelting: Zinc concentrate containing In0.24%, Fe25%, Zn50%, and S20% by mass was continuously added to the side with an inner size of 4000mm × 3000mm at a speed of 5t / h. Blow furnace at the same time with 4000Nm 3 Oxygen-enriched air with an oxygen volume concentration of 38% was injected at a speed of / h, and the oxygen-enriched oxidation smelting was carried out at a temperature of 1300 ° C, and the output was 4300Nm 3 / h oxidation flue gas and 4.5t / h molten slag, oxidation flue gas contains SO 2 19%, with O 2 13%, using the traditional two-turn two-suction process to produce sulfuric acid;

[0046] (2) Strong reduction smelting: The molten slag flows into the Isa furnace with a lead rain condenser with an inner diameter of 3400mm at a speed of 4.5t / h, and performs strong reduction smelting. , that is, 1.35t / h, the me...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for processing zinc concentrate with high content of indium and iron. The method comprises steps of carrying out oxygen-enriched oxidizing smelting on the zinc concentrate so as to generate oxidized smoke and fused slag, preparing sulfuric acid through the oxidized smoke; allowing the fused slag to enter a reducing smelting furnace with a lead rain condenser for strong reduction smelting so as to generate crude zinc alloy, pig iron and slag; allowing the crude zinc alloy to enter a lead tower for distilling so as to generate a zinc-cadmium alloy and a zinc-indium base solution; allowing the zinc-cadmium alloy to enter a cadmium tower for secondary distilling so as to produce pyrogenic process distilled zinc and high cadmium-zinc alloy; casting and cooling down the pyrogenic process distilled zinc so as to obtain a zinc ingot product, distilling the high cadmium-zinc alloy in a low temperature tower so as to obtain crude cadmium and a low cadmium-zinc alloy, returning the low cadmium-zinc alloy back to the cadmium tower for distilling; distilling the zinc-indium base solution in a high temperature tower so as to generate a high indium alloy and high temperature crude zinc, returning the high temperature crude zinc back to the lead tower for distilling, and extracting indium from the high indium alloy through steps of 'crushing-leaching-extracting-replacing-electrolyzing'. The method has short technological processes and high production efficiency, has clean and environment-friendly production process, and does not discharge three wastes.

Description

technical field [0001] The invention relates to a non-ferrous metal smelting method, in particular to a treatment method of zinc concentrate containing 0.04% to 0.24% of In, 14% to 25% of Fe and 32 to 50% of Zn. Background technique [0002] At present, the zinc concentrates containing In0.04%-0.24%, Fe14%-25% zinc, and Zn32-50% are treated, and there are two main methods for extracting zinc and indium: [0003] (1) The first treatment method is to adopt the conventional leaching wet process. The process adopts the "zinc concentrate boiling furnace roasting desulfurization - zinc calcine neutral and low acid two-stage countercurrent leaching - middle and supernatant solution purification electrowinning to produce electrozinc - low acid leaching residue reduction and volatilization recovery of zinc indium" hydrometallurgical zinc smelting process . Using this process flow, zinc and indium are effectively recovered, the recovery rate of zinc reaches 94%, and the recovery rat...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C22B5/10C22B19/14C22B17/02C22B58/00
Inventor 袁铁锤李瑞迪
Owner CENT SOUTH UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products