Separation extraction method for chitin

An extraction process, chitin technology, applied in the field of separation and extraction of natural products, can solve the problems of red tide, backward processing technology, high cost, etc., and achieve the effect of reasonable process design route, easy control of process steps and high production efficiency

Inactive Publication Date: 2014-04-30
于洪洲
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the utilization of crustacean processing wastes has the following problems: backward processing technology, single product (only chitin), high cost, resulting in waste of resources, and a large number of strong acids and alkalis have caused serious pollution, resulting in high concentration, high Salinity organic wastewater whose polluting components include large amounts of CaCl 2 , NaCl and other salts, a large amount of animal protein (shrimp, crab shell protein) and its degradation products, shrimp (crab) shell pigment, oil, impurities brought by the raw material itself, a small amount of chitin and chitosan, etc.
Untreated water is black, smelly, and eutrophic, causing serious pollution to aquaculture and water environment, and can even induce red tides
At present, in the treatment of chitin production sewage, a simple terminal treatment method is adopted, which requires a large one-time investment, high operating costs, and it is difficult to achieve discharge standards
There are hundreds of chitin processing industries in my country's coastal areas. Due to the limited consumption of chitin in China, a large number of products still rely on exports to make profits. However, the disorderly competition of a large number of manufacturers makes the chitin industry profitable, and some are in trouble.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Example 1: Prepare the product with shrimp shells as the raw material. First, dry the shrimp shells at 85-90° C., then crush the dried shrimp shells to 40-80 mesh, put them into the enzyme-cutting tank, and put them in the enzyme-cutting tank. Add 3.5 times of water and stir for 30-60 minutes, let stand at room temperature to swell for 1-2 hours; then, heat the enzymatic cutting tank to 51-55°C, according to the weight of the input shrimp shell powder raw material, the weight percentage is 0.6% For example, add mixed enzymes, adjust the pH value to 6.5-7.5, stir for 2 to 4 hours, and filter with a plate and frame filter press to obtain the refined enzyme-cut filtrate and clean shrimp shell powder; centrifuge the refined enzyme-cut filtrate, The upper liquid is crude oil, and the remaining liquid in the lower layer is hydrolyzed protein liquid. After decolorization and second fine filtration, it is desalted on a Sephadex G-10 column, then concentrated in a vacuum and spra...

Embodiment 2

[0014] Embodiment 2: Step and method are identical with embodiment 1, take crab shell as raw material, and its product quality is identical.

Embodiment 3

[0015] Embodiment 3: The steps and method are the same as in Embodiment 1, using the mixed powder of shrimp and crab shells as raw material, and the product quality is the same.

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PUM

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Abstract

The invention relates to a separation extraction method for processing and generating protein hydrolysate and chitin by taking crustacean wastes. The method comprises: drying shrimp shells or crab shells, crushing into 40-80 mesh, putting in an enzyme digestion pot, adding water, stirring, standing at normal temperature for swelling; heating the enzyme digestion pot to 51-55 DEG C, adding mixed enzyme accounting for 0.6% by weight of the shrimp shell adding amount, adjusting the pH value to 6.5-7.5, stirring, performing enzyme digestion and pressure filtering to obtain an enzyme fine filtrate and clean shrimp shell powder; performing centrifugation separation on the fine filtrate, performing decoloring and secondary fine filtration on the lower-layer residual liquid, desalting, and performing vacuum concentration and spraying drying to obtain the protein hydrolysate product; and adding a hydrochloric acid solution into clean shrimp shell power, immersing and performing decalcification, adding sodium hydroxide to neutral, and performing filtration, clean and drying to obtain chitin. According to the method, the technological route is reasonable, the technology is easily controllable, the production efficiency is high, the product quality is good, and the method is suitable for industrialized production, and the environmental pollution is small and the cost is low.

Description

Technical field: [0001] The invention belongs to the technical field of separation and extraction of natural products, and relates to a process for producing hydrolyzed protein and chitin using crustacean processing waste as raw materials, in particular to a clean extraction process for chitin. Background technique: [0002] As we all know, aquatic animal protein has high nutritional value. A large number of animal experiments have shown that: aquatic animal protein has obvious immune regulation, anti-fatigue, anti-radiation, liver protection, etc., and the hydrolyzed protein produced by biological methods is easier to be absorbed and utilized by the human body, and has good water solubility and water retention. It is widely used in food, medicine and other industries, and has high economic value. Our country is rich in crustacean resources, and the amount of breeding and processing of crustaceans is huge. At the same time, there is a large amount of processing waste. The w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12P21/06C07K1/16C08B37/08C11B3/00
Inventor 于洪洲张文良
Owner 于洪洲
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