Extrusion moulding mold and method in semi-solid state preparation method of aluminium-coating magnesium composite pipe
An extrusion forming and semi-solid technology, applied in the direction of metal extrusion dies, etc., can solve the problem of difficulty in preparing special-shaped or larger-sized composite pipes, the difficulty in achieving metallurgical bonding effects for inner and outer pipes, and the combination of inner and outer pipes No tightness and other problems, to achieve the effect of saving processing cycle, low density and good shock absorption performance
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Embodiment 1
[0053] This embodiment relates to a semi-solid thixotropic extrusion forming process for an aluminum-clad magnesium tube. Among them, thixoforming is to prepare a magnesium alloy or aluminum alloy ingot through heating (primary heating) and stirring steps to prepare a billet with a non-dendritic structure, and then cut it into a billet of a certain size after complete cooling. When forming, the blank can be directly heated (reheated) to the semi-solid temperature for extrusion forming. The prepared composite pipe has an inner diameter of 20 mm and a wall thickness of 4 mm, wherein the inner layer of magnesium alloy AZ91D has a wall thickness of 2.5 mm, and the outer layer of aluminum alloy 7075 has a wall thickness of 1.5 mm. The used magnesium alloy and aluminum alloy semi-solid billets are all rods with a diameter of 60 mm and a length of 90 mm. The heating resistance wire 1 ensures that the preheating temperature of the extrusion mold is 250°C. The semi-solid blanks of ma...
Embodiment 2
[0055] This embodiment relates to a semi-solid thixotropic extrusion forming process for an aluminum-clad magnesium tube. The prepared composite tube has an inner diameter of 20 mm and a thick wall of 5 mm, wherein the inner magnesium alloy AZ91D wall thickness is 3 mm, and the outer aluminum tube wall thickness is 2 mm. The used magnesium alloy and aluminum alloy semi-solid billets are rods with a diameter of 80 mm and a length of 110 mm. The heating resistance wire 1 ensures that the preheating temperature of the extrusion mold is 300°C. The semi-solid blanks of magnesium alloy and aluminum alloy are respectively heated in an induction heating furnace. The semi-solid temperature of the outer layer of 7075 aluminum alloy is 617°C, and the semi-solid temperature of the inner layer of AZ91D magnesium alloy is 584°C. Then quickly put the heated aluminum alloy and magnesium alloy blanks into the outer tube extrusion cavity 8 and the inner tube extrusion cavity 4 of the die extr...
Embodiment 3
[0057] The invention relates to a semi-solid rheological extrusion forming process of an aluminum-clad magnesium tube. Among them, rheological deformation is a simplification of thixotropic deformation, that is, after the alloy ingot is heated and stirred directly to form a non-dendritic structure, it is cooled to a semi-solid temperature range (incomplete cooling), and then extruded immediately. The prepared composite pipe has an inner diameter of 20 mm and a wall thickness of 8 mm, wherein the inner layer of magnesium alloy AZ91D has a wall thickness of 5 mm, and the outer layer of aluminum alloy 7075 has a wall thickness of 3 mm. The heating resistance wire ensures that the preheating temperature of the extrusion mold is 280°C. After drying, the block-shaped commercial AZ91 magnesium alloy and 7075 aluminum alloy ingots were respectively heated to the complete melting temperature in a resistance heating furnace, and then kept for 20 minutes. After standing still, the slurr...
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