Extrusion moulding mold and method in semi-solid state preparation method of aluminium-coating magnesium composite pipe

An extrusion forming and semi-solid technology, applied in the direction of metal extrusion dies, etc., can solve the problem of difficulty in preparing special-shaped or larger-sized composite pipes, the difficulty in achieving metallurgical bonding effects for inner and outer pipes, and the combination of inner and outer pipes No tightness and other problems, to achieve the effect of saving processing cycle, low density and good shock absorption performance

Active Publication Date: 2014-07-16
UNIV OF SCI & TECH BEIJING
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  • Claims
  • Application Information

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Problems solved by technology

Obviously, there are at least two disadvantages in this method: firstly, the production cycle of the process is long, one-time forming cannot be realized, and the energy consumption is high; secondly, the composite pipe produced by welding, the inner pipe and the outer pipe are combined Not tight, the gap and stress between the tubes are easy to cause product failure
[0004]The liquid metal continuous casting composite method can also be used to prepare double-layer composite pipes (see: Su Yajun, Liu Xinhua, Wu Yongfu, etc. Direct composite forming of copper by horizontal continuous casting Microstructure and properties of aluminum-clad composite materials. Special Casting and Nonferrous Alloys, 2011, 31(9):785-789), which belongs to the liquid phase-liquid phase composite method. This forming method is conducive to improving the quality of composite pipes, but there are High equipment inv...

Method used

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  • Extrusion moulding mold and method in semi-solid state preparation method of aluminium-coating magnesium composite pipe
  • Extrusion moulding mold and method in semi-solid state preparation method of aluminium-coating magnesium composite pipe
  • Extrusion moulding mold and method in semi-solid state preparation method of aluminium-coating magnesium composite pipe

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Experimental program
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Embodiment 1

[0053] This embodiment relates to a semi-solid thixotropic extrusion forming process for an aluminum-clad magnesium tube. Among them, thixoforming is to prepare a magnesium alloy or aluminum alloy ingot through heating (primary heating) and stirring steps to prepare a billet with a non-dendritic structure, and then cut it into a billet of a certain size after complete cooling. When forming, the blank can be directly heated (reheated) to the semi-solid temperature for extrusion forming. The prepared composite pipe has an inner diameter of 20 mm and a wall thickness of 4 mm, wherein the inner layer of magnesium alloy AZ91D has a wall thickness of 2.5 mm, and the outer layer of aluminum alloy 7075 has a wall thickness of 1.5 mm. The used magnesium alloy and aluminum alloy semi-solid billets are all rods with a diameter of 60 mm and a length of 90 mm. The heating resistance wire 1 ensures that the preheating temperature of the extrusion mold is 250°C. The semi-solid blanks of ma...

Embodiment 2

[0055] This embodiment relates to a semi-solid thixotropic extrusion forming process for an aluminum-clad magnesium tube. The prepared composite tube has an inner diameter of 20 mm and a thick wall of 5 mm, wherein the inner magnesium alloy AZ91D wall thickness is 3 mm, and the outer aluminum tube wall thickness is 2 mm. The used magnesium alloy and aluminum alloy semi-solid billets are rods with a diameter of 80 mm and a length of 110 mm. The heating resistance wire 1 ensures that the preheating temperature of the extrusion mold is 300°C. The semi-solid blanks of magnesium alloy and aluminum alloy are respectively heated in an induction heating furnace. The semi-solid temperature of the outer layer of 7075 aluminum alloy is 617°C, and the semi-solid temperature of the inner layer of AZ91D magnesium alloy is 584°C. Then quickly put the heated aluminum alloy and magnesium alloy blanks into the outer tube extrusion cavity 8 and the inner tube extrusion cavity 4 of the die extr...

Embodiment 3

[0057] The invention relates to a semi-solid rheological extrusion forming process of an aluminum-clad magnesium tube. Among them, rheological deformation is a simplification of thixotropic deformation, that is, after the alloy ingot is heated and stirred directly to form a non-dendritic structure, it is cooled to a semi-solid temperature range (incomplete cooling), and then extruded immediately. The prepared composite pipe has an inner diameter of 20 mm and a wall thickness of 8 mm, wherein the inner layer of magnesium alloy AZ91D has a wall thickness of 5 mm, and the outer layer of aluminum alloy 7075 has a wall thickness of 3 mm. The heating resistance wire ensures that the preheating temperature of the extrusion mold is 280°C. After drying, the block-shaped commercial AZ91 magnesium alloy and 7075 aluminum alloy ingots were respectively heated to the complete melting temperature in a resistance heating furnace, and then kept for 20 minutes. After standing still, the slurr...

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Abstract

The invention relates to an extrusion moulding mold and method in a semi-solid state preparation method of an aluminium-coating magnesium composite pipe. The inner layer of the composite pipe is made from AZ91S magnesium alloy, and the outer layer of the composite pipe is made from 7075 aluminium alloy. The extrusion moulding method comprises preparation of blank, secondary heating and semi-solid state extrusion moulding, and specifically comprises the following steps: placing prepared aluminium alloy semi-solid state blank and magnesium alloy semi-solid state blank with solid fraction being 70%-90% into an extrusion cavity of an extrusion barrel through a hot charging process, and performing extrusion moulding to obtain the aluminium-coating magnesium composite pipe with the wall thickness of 4-8mm and the length of 1,200-3,000mm, wherein the preheating temperature of the mold is 250-300 DEG C, and the extrusion speed is 60-150mm/s. According to the invention, the bonding interface of the aluminium-coating magnesium composite pipe completely reaches the metallurgical bonding, and compared with other moulding methods, the extrusion moulding method has the advantages of high efficiency, short flow, good pipe quality, simple structure, and simplicity in implementation; the prepared aluminium-coating magnesium composite pipe is small in density, and high in specific strength and specific stiffness, the outer layer is corrosion-resistant, the inner layer is good in shock absorption and shock resistance, and the prepared aluminium-coating magnesium composite pipe is particularly suitable for the fields of manufacturing of baggage holders of high speed trains, seats, portable bicycle frames, high-grade lamps and lanterns, and the like, and has very wide application prospect.

Description

Technical field [0001] The present invention involves an aluminum -magnesium composite control mold and method, especially a squeezing molding mold and method in the semi -solid preparation method of aluminum -packed magnesium composite tube. Background technique [0002] Double -layer composite pipes refer to pipes prepared by the inner and outer layers from heterogeneous metals through certain processing methods. The inner and outer metals have different properties to meet the requirements of different working environments.At present, composite pipes have broad application prospects in multiple fields such as transportation, transportation pipelines, and aerospace.With the rapid development of my country's high -tech and national defense military industry, the demand for composite pipes has continued to increase, and the requirements for product quality are getting higher and higher.Especially in recent years, my country's resources and environmental issues have become increasi...

Claims

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Application Information

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IPC IPC(8): B21C25/02B21C23/22
Inventor 王开坤付金龙王淑娴
Owner UNIV OF SCI & TECH BEIJING
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