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Mini-type test evaluation device for integral SCR denitration catalyst reaction performance test and application method thereof

A technology of denitration catalyst and reaction performance, applied in the field of catalysis, can solve the problems of metal atom migration, heat loss, reactor scrapping, etc., and achieve the effect of high operating temperature, lower working temperature and reduced heat loss

Active Publication Date: 2014-09-24
JIANGSU LONGYUAN CATALYST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Based on the above characteristics, the current general-purpose microreactor catalyst performance testing device has the following disadvantages: (1) Since the reactor is made of stainless steel, the visibility is poor, and it is difficult to take and place the test sample in the reactor, requiring operators to have strong Experience; (2) Since the reactor and preheater are made of stainless steel, the stainless steel material will have a catalytic effect on the reaction simulated flue gas under the reaction conditions, which cannot truly reflect the reactivity of the catalyst, and the test activity is relatively high; (3) Due to the fact that the stainless steel When the temperature of the material is higher than 500 degrees Celsius, there will be obvious migration of metal atoms. After the current general-purpose micro-reaction performance test device is tested under high temperature conditions, the connecting screws of the stainless steel reactor will have thread bonding, resulting in the reaction of the reactor. Scrapped; (4) Since the stainless steel material will react with sulfur dioxide under high temperature and humidity conditions, the preheater and reactor of the current general-purpose microreactor catalyst performance test device are severely corroded, so sulfur dioxide is usually not introduced when testing the reaction performance of the catalyst , which will lead to a deviation between the catalyst test activity and the actual working condition; (5) There are two heat transfer obstacles in the water vapor evaporation device: the inner wall of the heating furnace-the outer wall of the evaporator, and the inner wall of the evaporator-the evaporation medium. In order to obtain the rated amount of water vapor, the heating The temperature of the furnace is usually set at 600 degrees Celsius, which requires a lot of energy consumption; (6) The flue gas preheating device is separated from the reactor, and the pipeline connection between them still has heat loss even if there is a good insulation layer

Method used

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  • Mini-type test evaluation device for integral SCR denitration catalyst reaction performance test and application method thereof
  • Mini-type test evaluation device for integral SCR denitration catalyst reaction performance test and application method thereof
  • Mini-type test evaluation device for integral SCR denitration catalyst reaction performance test and application method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Such as Figure 1-6 As shown, a micro test and evaluation device used for testing the reaction performance of the overall SCR denitrification catalyst, the output end of the reaction gas sampling control device 1 is connected to the flow controller 6 by a wire, and the output end of the water vapor generation device 2 is connected by a pipeline It is connected to the gas mixing device 3, and the output end of the reaction gas sampling control device 1 is connected to the steam generating device 2 and the gas mixing device 3 by pipelines respectively; the output end of the gas mixing device 3 is connected to the preheating-reaction connected to device 4, preheating-reactor 4 and steam generating device 2 are connected to temperature controller 8 by wires; preheating-inlet and outlet ports of reactor 4 are connected to reaction gas sampling-analyzing device 5; flow controller 6 and the temperature controller 8 are respectively connected to the display device 7 by wires. ...

Embodiment 2

[0051] Select 086 batches of honeycomb catalyst products manufactured by the applicant, and cut them into experimental samples with a length of 300 mm and a cross-sectional size of 25×25 mm. The axial part of the sample is wrapped with an appropriate amount of inert insulation material and then placed in the Figure 5 Inside the catalyst filling tube shown, the upper end of the sample is 400 mm from the upper end of the gas preheating tube. Insert a temperature measuring thermocouple inside the sample, cover the open end of the gas preheating tube with a quartz glass cover, and seal it through a frosted flat flange.

[0052] Such as figure 1 As shown, the reaction gas sampling control device 1 , the steam generating device 2 , the gas mixing device 3 , the preheating-reactor 4 and the reaction gas sampling-analysis device 5 are connected. The temperature and flow automatic control instruments corresponding to each point in the system are centrally controlled through the HIM ...

Embodiment 3

[0059] Most of the state and parameter settings of the device are the same as in Example 2, the difference is that in order to make the catalyst bed temperature reach 500°C, the heating temperature of the reaction furnace surrounded by the upper end of the preheating-reactor 4 is 530°C, so that the gas in the gas preheating section The temperature is 510° C., and the temperature of the catalyst bed is kept at 500° C. by controlling the heating temperature of the reaction furnace surrounded by the lower end of the reactor to be 510° C. The reactor showed no signs of damage.

[0060] In this embodiment, the steam outlet temperature is 500°C, the gas preheating section temperature is 510°C, and the catalyst bed temperature is 500°C. The concentration of nitric oxide at the reactor inlet is 179ppm, ammonia 180ppm, oxygen 2.01%, sulfur dioxide 100ppm; the concentration of nitric oxide at the reactor outlet is 15ppm, ammonia 0ppm, oxygen 1.70%, sulfur dioxide 59ppm, and the conversi...

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Abstract

The invention relates to a mini-type test evaluation device for integral SCR denitration catalyst reaction performance test and an application method thereof, and belongs to the technical field of catalysis. A flow control instrument and a temperature control instrument control the temperature of a reaction gas sample introduction control device and a heating furnace of a preheating-reacting device; all component gases and water vapor passing through the reaction gas sample introduction control device are converged into a gas mixing device; simulated flue gas getting out of the gas mixing device enters a gas preheating pipe of the preheating-reacting device, the simulated glue gas getting out of the gas preheating pipe enters a catalyst filling pipe of the preheating-reacting device and passes through a catalyst bed layer; the gas passing through the inlet of the gas preheating pipe of the preheating-reacting device and the gas passing through the outlet of the catalyst filling pipe are led into a flue gas composition analyzing system through a sampler. The operation temperature of the device is high, and the measured activity of the catalyst is relatively low but closer to the real value; the barrier in the heat transmitting process and the thermal loss in the process are reduced, and energy saving is facilitated; the time for achieving balance of the device is shortened.

Description

technical field [0001] The invention relates to a catalyst reaction performance evaluation device, in particular to a micro-test evaluation device for testing the reaction performance of an integral SCR denitrification catalyst and a use method thereof, belonging to the technical field of catalysis. Background technique [0002] Nitrogen oxides (NOx) are the main substances that form acid rain, photochemical smog, and smog, and are harmful to human health. Coal-fired and gas-fired boilers in thermal power plants are the main source of NOx emissions. In the "Emission Standards for Air Pollution from Thermal Power Plants" (GB13223-2011) released in 2011, the NOx emission limit was changed from 450mg / m 3 down to 100mg / m 3 , NOx control is imperative. According to the current standard, the selective catalytic reduction method (Selective Catalytic Reduction, SCR) is the most common and effective method for removing nitrogen oxides in boiler tail gas, and is widely used in var...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N31/10
Inventor 汪德志杨治陆金丰肖雨亭张涛李建峰贾曼谢齐
Owner JIANGSU LONGYUAN CATALYST CO LTD
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