Lightweight aggregate concrete suitable for high remote pumping

A lightweight aggregate concrete and pumping technology, which is applied in the field of concrete, can solve the problems of large component delamination, reduced pumpability, and easy floating of aggregates, and achieve good workability and homogeneity, easy pumping, The effect of good pumpability

Active Publication Date: 2015-05-06
CHINA STATE CONSTR READY MIXED CONCRETE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, there are several main problems in lightweight aggregate concrete: ① The aggregate is easy to float, causing the components in the concrete to be stratified and the homogeneity is poor; ② The workability and pumpability are lost too quickly during the pumping process; Bleeding and segregation are prone to occur when pumping is suspended due to replacement and other reasons
However, the limitation of this method is that the particle size of the selected light and coarse aggregate is too small, and the water absorption rate of the light aggregate is too high under the high pump pressure during the elevation pumping process, which will cause the workability of the light aggregate concrete to deteriorate. Lost too fast over time
In addition, the simple use of two organic tackifiers, cellulose ether and polyethylene oxide, in this method has a limited effect on increasing the viscosity of the slurry. Although increasing the amount of these two organic tackifiers can further increase the viscosity of the slurry, it will reduce the viscosity of the slurry. Significantly reduce the strength of lightweight aggregate concrete; similarly, the effect of simply increasing the amount of fly ash to reduce the density of the slurry is also very limited
[0007] Chinese patent 201310742631.6 prop

Method used

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  • Lightweight aggregate concrete suitable for high remote pumping
  • Lightweight aggregate concrete suitable for high remote pumping
  • Lightweight aggregate concrete suitable for high remote pumping

Examples

Experimental program
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Effect test

Embodiment 1

[0034] A lightweight aggregate concrete suitable for high-distance pumping. The mass percentages of its components are: cement paste 36.5%, light coarse aggregate 30.5%, and fine aggregate 33.0%.

[0035] The cement paste is 51.4% by mass percentage of P.O42.5 cement, 14.0% of primary fly ash, 4.2% of silica fume, 2.8% of inorganic viscosity modifier, 0.1% of cellulose ether , 26.5% water and 1.0% polycarboxylate high-efficiency water reducer are evenly mixed. The measured viscosity of the cement slurry is 20mPa·s and the density is 1877kg / m 3 .

[0036] The light coarse aggregate is 800-grade shale ceramsite produced by Yichang Guangda Ceramic Products Co., Ltd., with a particle size range of 4.75 to 20mm; 1h water absorption rate of 4.5%; saturated water absorption rate of 8.7%; apparent density of 1587kg / m 3 , and the difference between the density of cement paste is 290kg / m 3 .

[0037] The fine aggregate is natural river sand with a particle size not greater than 4.75m...

Embodiment 2

[0049] A lightweight aggregate concrete suitable for high-distance pumping. The mass percentages of its components are: cement paste 33.3%, light coarse aggregate 28.4%, and fine aggregate 38.3%.

[0050] The cement paste is 45.5% P.O42.5 cement by mass percentage, 13.1% primary fly ash, 3.0% silica fume, 3.0% inorganic viscosity modifier, 6.6% light powder 27.8% water and 1.0% polycarboxylate high-efficiency water reducer are uniformly mixed. The measured viscosity of the cement slurry is 17mPa·s and the density is 1720kg / m 3 .

[0051] The light coarse aggregate is 700-grade shale ceramsite produced by Yichang Everbright Ceramic Products Co., Ltd., with a particle size range of 4.75 to 20mm; 1h water absorption rate of 4.8%; saturated water absorption rate of 9.1%; apparent density of 1390kg / m 3 , and the difference between the density of the cement paste is 330kg / m 3 .

[0052] The fine aggregate is natural river sand with a particle size not greater than 4.75mm, the riv...

Embodiment 3

[0064] A lightweight aggregate concrete suitable for high-distance pumping. The mass percentages of its components are: cement paste 41.0%, light coarse aggregate 28.5%, and fine aggregate 30.5%.

[0065] The cement paste is 37.3% by mass percentage of P.O42.5 cement, 16.3% of primary fly ash, 3.4% of silica fume, 8.3% of light powder, and 3.1% of inorganic viscosity modified 0.2% cellulose ether, 30.5% water and 0.9% polycarboxylate high-efficiency superplasticizer are uniformly mixed. The measured viscosity of the cement slurry is 21mPa·s and the density is 1621kg / m 3 .

[0066] The light coarse aggregate is 600-grade shale ceramsite produced by Yichang Everbright Ceramic Products Co., Ltd., with a particle size range of 4.75 to 20mm; 1h water absorption rate of 5.5%; saturated water absorption rate of 10.0%; apparent density of 1170kg / m 3 , and the difference between the density of the cement paste is 451kg / m 3 .

[0067] The fine aggregate is grade 800 shale pottery san...

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Abstract

The invention relates to a lightweight aggregate concrete suitable for high remote pumping. The lightweight aggregate concrete is characterized by comprising the following components in percentage by weight: 30%-40% of cement paste, 25%-35% of light crude aggregate materials and 30%-40% of refined aggregate materials, wherein the density of the cement paste is not larger than 2000kg/m<3>, the apparent density of the light crude aggregate materials is not smaller than 1000kg/m<3> and the difference between the density of the cement paste and the apparent density of the light crude aggregate materials is smaller than 600kg/m<3>. According to the invention, the cement paste has a viscosity of not smaller than 10mPa.S and is obtained by uniformly mixing the following materials in percentage by weight: 40%-60% of cement, 10%-20% of fly ash, 0%-20% of lightweight powder, 3%-5% of wollastonite, 20%-32% of water, 1%-4% of an inorganic viscosity modifier, 0%-0.2% of cellulose ether and 0.5%-1.4% of a polycarboxylic acid high-performance water reducer. The lightweight aggregate concrete has good workability, uniformity and pumpability, and can be used for high remote pumping.

Description

technical field [0001] The invention belongs to the technical field of concrete, and in particular relates to light aggregate concrete suitable for high-level pumping. technical background [0002] Lightweight aggregate concrete, also known as lightweight aggregate concrete, is formulated with light coarse aggregate, fine aggregate, cement, water, and chemical admixtures and mineral admixtures if necessary, with a dry apparent density of less than 1950kg / m 3 of concrete. Light aggregate concrete has high specific strength, which can reduce the self-weight of the building, reduce the cost of foundation treatment, reduce the structural section and increase the use area, which can reduce the construction cost by 5% to 10%. It also has good durability, fire resistance, and earthquake resistance. Therefore, lightweight aggregates have broad application prospects in building structures, especially in long-span, high-rise and super high-rise buildings. [0003] In the constructio...

Claims

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Application Information

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IPC IPC(8): C04B28/00C04B18/08C04B14/06
CPCY02W30/91
Inventor 杨文刘离刘通黄汉洋
Owner CHINA STATE CONSTR READY MIXED CONCRETE CO LTD
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