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Formula and preparing method of automobile three-way catalyst

A three-way catalyst, automotive technology, applied in chemical instruments and methods, physical/chemical process catalysts, metal/metal oxide/metal hydroxide catalysts, etc., can solve the problem of low carrier porosity, poor catalytic ability, oxidation Problems such as poor aluminum adsorption capacity, to achieve the effects of uniform pore distribution, high porosity, and increased specific surface area

Inactive Publication Date: 2016-02-03
SUZHOU LIANCHI ENVIRONMENTAL SCI & TECH DEV CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The pore-forming agent of the current carrier is generally an organic pore-forming agent, such as natural fibers, high molecular polymers and organic acids, etc. The organic pore-forming agent decomposes at a temperature much lower than the sintering temperature of the carrier, and leaves pores after decomposition. These pores, Especially some small pores are easy to be closed during the subsequent high-temperature sintering molding, resulting in low porosity of the carrier and poor catalytic ability
[0004] In addition, the adsorbent in the current catalyst generally uses alumina, which can adsorb small molecular polar compounds, such as CO, HC and NOx, and after the adsorption, the catalyst will convert CO, HC and NOx into harmless carbon dioxide and water. and nitrogen; but the adsorption capacity of aluminum oxide is poorer than that of magnesium oxide, so the present invention provides a formula for three-way catalytic converter for automobiles with stronger adsorption capacity for automobile exhaust molecules and its preparation method

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A three-way catalytic converter formula for an automobile, characterized in that it includes: 80wt% porous ceramics, 10wt% adsorbent and 10wt% catalyst; the porous ceramics includes the following raw materials in parts by weight: 90 parts of aluminum sol, micronano Grade α-Al 2 o 3 40 parts, 20 parts of pore-forming agent, 0 part of binding agent, 2 parts of binding agent and pH are 250 parts of acid solution of 3; Described pore-forming agent is inorganic salt; Described binding agent comprises calcium sulfate; Said The adsorbent includes single crystal magnesium oxide; the catalyst includes noble metal oxides and rare earth oxides.

[0034] The binder includes polyvinyl alcohol.

[0035] The pore-forming agent includes one or more of sodium sulfate, calcium sulfate, sodium chloride, and calcium chloride.

[0036] The noble metal oxides include Pt oxides, Pd oxides and Rh oxides.

[0037] The rare earth oxides include lanthanum La, cerium Ce, praseodymium Pr, neody...

Embodiment 2

[0055] A three-way catalytic converter formula for an automobile, characterized in that it includes: 90wt% porous ceramics, 5wt% adsorbent and 5wt% catalyst; the porous ceramics include the following raw materials in parts by weight: 100 parts of aluminum sol, micronano Grade α-Al 2 o 3 60 parts, 30 parts of pore-forming agent, 5 parts of binding agent, 5 parts of binding agent and pH are 350 parts of acid solution of 4; Described pore-forming agent is inorganic salt; Described binding agent comprises calcium sulfate; Said The adsorbent includes single crystal magnesium oxide; the catalyst includes noble metal oxides and rare earth oxides.

[0056] The binder includes polyvinyl alcohol.

[0057] The pore-forming agent includes one or more of sodium sulfate, calcium sulfate, sodium chloride, and calcium chloride.

[0058] The noble metal oxides include Pt oxides, Pd oxides and Rh oxides.

[0059] The rare earth oxides include lanthanum La, cerium Ce, praseodymium Pr, neodym...

Embodiment 3

[0077] A three-way catalytic converter formula for an automobile, characterized in that it includes: 85wt% porous ceramics, 5wt% adsorbent and 10wt% catalyst; the porous ceramics include the following raw materials in parts by weight: 95 parts of aluminum sol, micronano Grade α-Al 2 o 3 50 parts, 25 parts of pore-forming agents, 2 parts of binders, 3 parts of binders and 3 parts of acid solutions with a pH of 3; the pore-forming agents are inorganic salts; the binders include calcium sulfate; the The adsorbent includes single crystal magnesium oxide; the catalyst includes noble metal oxides and rare earth oxides.

[0078] The binder includes polyvinyl alcohol.

[0079] The pore-forming agent includes one or more of sodium sulfate, calcium sulfate, sodium chloride, and calcium chloride.

[0080] The noble metal oxides include Pt oxides, Pd oxides and Rh oxides.

[0081] The rare earth oxides include lanthanum La, cerium Ce, praseodymium Pr, neodymium Nd, promethium Pm, sama...

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PUM

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Abstract

The invention discloses a formula and preparing method of an automobile three-way catalyst. The automobile three-way catalyst is characterized by being prepared from, by weight, 80% to 90% of porous ceramic, 5% to 10% of adsorbing agents and 5% to 10% of catalysts; the porous ceramic is prepared from, by weight, 90 parts to 100 parts of alumina sol, 40 parts to 60 parts of micro-nano-grade alpha-Al2O3, 20 parts to 30 parts of pore-forming agents, 0 part to 5 parts of binding agents, 2 parts to 5 parts of adhesion agents and 250 parts to 350 parts of an acid solution with the pH of 3-4; the adsorbing agents comprise single-crystal magnesium oxide. According to the formula and preparing method of the automobile three-way catalyst, the single-crystal magnesium oxide replaces traditional aluminum oxide to serve as the adsorbing agents, and the purifying capacity is 2-3 times that of the aluminum oxide; the porous ceramic with even pores and the high pore forming rate is prepared with an alumina sol / gel method in cooperation with the inorganic salt hole forming agents, the specific surface area of the porous ceramic is large accordingly, the number of catalytic activation loci is large, and purifying capacity is high.

Description

technical field [0001] The invention relates to an automobile three-way catalytic converter formula and a preparation method thereof, belonging to the technical field of environmental protection catalysis. Background technique [0002] The three-way catalytic converter is the most important external purification device installed in the automobile exhaust system. It can convert harmful gases such as CO, HC and NOx emitted from automobile exhaust into harmless carbon dioxide, water and nitrogen. When the high-temperature automobile exhaust gas passes through the purification device, the purification agent in the three-way catalytic converter will enhance the activity of the three gases CO, HC and NOx, and promote them to undergo a certain oxidation-reduction chemical reaction, in which CO is oxidized at high temperature to become non-toxic. Color, non-toxic carbon dioxide gas; HC compounds are oxidized to water and carbon dioxide at high temperature; NOx is reduced to nitroge...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J20/08B01J23/63F01N3/28
CPCY02A50/20Y02T10/12
Inventor 孟晓辉孟雷军
Owner SUZHOU LIANCHI ENVIRONMENTAL SCI & TECH DEV CO LTD