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Preparation method for honeycomb ceramic catalyst having high-strength coating and used for treating PTA tail gas

A honeycomb ceramic, high-strength technology, used in catalyst activation/preparation, physical/chemical process catalysts, chemical instruments and methods, etc., can solve the problems of not mentioning the influence of high-strength coatings, short life, and high content of precious metals in catalysts, Achieve the effect of avoiding preparation costs, increasing life, and high coating strength

Inactive Publication Date: 2016-02-10
SINOPEC YANGZI PETROCHEM +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The catalyst does not mention the impact of high-strength coatings on the use of precious metals and catalyst life
[0007] It can be seen that there is currently no report on the development of high-strength coatings for catalytic combustion to treat PTA exhaust gas catalysts, and the catalysts currently used in industry have high precious metal content and short life

Method used

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  • Preparation method for honeycomb ceramic catalyst having high-strength coating and used for treating PTA tail gas
  • Preparation method for honeycomb ceramic catalyst having high-strength coating and used for treating PTA tail gas
  • Preparation method for honeycomb ceramic catalyst having high-strength coating and used for treating PTA tail gas

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Preparation of coating slurry: Mix 10g of pseudo-boehmite and 10g of water (1:1), add 1g of nitric acid, stir well, and put it into a ball mill for ball milling for 48 hours.

[0025] Fixing the honeycomb ceramic coating: put 5ml (3.25g) cylindrical cordierite honeycomb ceramics into a glass bottle, evacuate the glass bottle to a vacuum, then pour in the slurry, completely cover the honeycomb ceramics with the slurry, take it out after 20 minutes Honeycomb ceramics, use high-pressure air to blow out the residual liquid in the channels of honeycomb ceramics. The coated honeycomb ceramics were left at room temperature for 8 hours, and then dried in an oven at a heating rate of 0.5°C / min from 30°C to 120°C. Then bake the dried honeycomb ceramics in a muffle furnace from 120°C to 600°C at a heating rate of 0.5°C / min, which is designated as Catalyst I.

[0026] After the roasting is completed, weigh 3.52g, put the catalyst I into the ultrasonic cleaner, add water, completel...

Embodiment 2

[0028] Coating slurry preparation: mix 10g of pseudo-boehmite, 5g of urea, and 10g of water (1:0.5:1), add 1g of nitric acid, stir evenly, and put it into a ball mill for ball milling for 48 hours.

[0029] Fixing the honeycomb ceramic coating: put 5ml (3.22g) cylindrical cordierite honeycomb ceramics into a glass bottle, evacuate the glass bottle to a vacuum, then pour the slurry into it, completely cover the honeycomb ceramics with the slurry, take it out after 20 minutes Honeycomb ceramics, use high-pressure air to blow out the residual liquid in the channels of honeycomb ceramics. The coated honeycomb ceramics were left at room temperature for 8 hours, and then dried in an oven at a heating rate of 0.5°C / min from 30°C to 120°C. The dried honeycomb ceramics were fired in a muffle furnace from 120°C to 600°C at a heating rate of 0.5°C / min, which was designated as Catalyst II.

[0030] After the roasting is completed, weigh 3.54g, put the catalyst II into an ultrasonic clean...

Embodiment 3

[0032] Coating slurry preparation: mix 10g of pseudo-boehmite, 1g of urea, and 10g of water (1:0.1:1), add 1g of nitric acid, stir evenly, and put it into a ball mill for ball milling for 48 hours.

[0033] Honeycomb ceramic coating fixation: put 5ml (3.28g) cylindrical cordierite honeycomb ceramics into a glass bottle, evacuate the glass bottle to a vacuum, then pour in the slurry, completely cover the honeycomb ceramics with the slurry, take it out after 20 minutes Honeycomb ceramics, use high-pressure air to blow out the residual liquid in the channels of honeycomb ceramics. The coated honeycomb ceramics were left at room temperature for 8 hours, and then dried in an oven at a heating rate of 0.5°C / min from 30°C to 120°C. The dried honeycomb ceramics were fired in a muffle furnace from 120°C to 600°C at a heating rate of 0.5°C / min, which was designated as Catalyst III.

[0034] After the calcination, weigh 3.54g, put the catalyst III into the ultrasonic cleaner, add water,...

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Abstract

The invention discloses a preparation method for a honeycomb ceramic catalyst having a high-strength coating and used for treating PTA tail gas. The method comprises the following steps: preparation of a coating slurry: a step of mixing pseudo-boehmite, water, urea and concentrated nitric acid, and carrying out ball milling for 6 to 48 hours, wherein a mass ratio of the pseudo-boehmite to the water is 0.1-1: 1, the mass ratio of the pseudo-boehmite to the urea is 1: 0.1-1, and the mass ratio of the pseudo-boehmite to the concentrated nitric acid is 1: 0.02-0.1; and fixing of a honeycomb ceramic coating: a step of coating the coating slurry on cordierite honeycomb ceramic, after coating is completed, placing the coated honeycomb ceramic at room temperature for 12 to 48 hours, then carrying out drying by heating to 120 DEG C from 30 DEG C with a heating rate of 0.5 DEG C / min to 1 DEG C / min, and roasting the dried honeycomb ceramic by heating to 400 to 600 DEG C from 120 DEG C with the heating rate of 0.5 DEG C / min to 1 DEG C / min. The honeycomb ceramic catalyst prepared by using the method provided by the invention has high coating strength, strong water-resistant capability and prolonged service life; and increase of preparation cost of the catalyst due to enhancing of usage amount of precious metals in order to prolong service life of the catalyst is avoided.

Description

technical field [0001] The invention relates to a preparation method of a high-strength coated honeycomb ceramic catalyst for treating PTA tail gas. Background technique [0002] At present, the industrial production of purified terephthalic acid (PTA) mainly adopts the high-temperature liquid-phase oxidation method, which uses p-xylene (PX) as the raw material, cobalt acetate and manganese acetate as the catalyst, bromide as the accelerator, and air as the oxidant. system. As PX is oxidized to PTA, side reactions such as PX and acetic acid combustion occur, and the combustion products mainly include CO, CO 2 , and organic substances such as methyl acetate. There are two main types of PTA waste gas treatment technologies for industrial applications, namely thermal oxidation and catalytic oxidation technology. Among them, catalytic oxidation technology can reduce the operating temperature by 300-500 °C by means of the action of catalyst. Therefore, catalytic oxidation is t...

Claims

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Application Information

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IPC IPC(8): B01J21/16B01J37/02B01J35/04F23G7/07B01D53/86B01D53/62B01D53/72
Inventor 朱伟刘建新陈韶辉杨爱武李丹杜娟邢跃军肖翔徐彦
Owner SINOPEC YANGZI PETROCHEM