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Firm and resilient high-performance copper alloy wire rod and preparation method thereof

A copper alloy, high-performance technology, applied in the field of high-performance copper alloy wire and its preparation, to achieve the effects of increasing corrosion resistance, increasing gasification temperature, and stabilizing tensile strength

Inactive Publication Date: 2016-03-30
WUHU CHUJIANG ALLOY COPPER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when the precision and smoothness of parts processing are high, such as precision molds, parts of precision instruments, parts with high surface quality requirements, etc., it is difficult to take into account the performance of EDM copper alloy wires in the prior art at the same time. and quality requirements

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0041] A strong and ductile high-performance copper alloy wire and a preparation method thereof, comprising the following steps:

[0042] S1: Weigh 23-45 parts of copper, 30-54 parts of iron, 30-55 parts of carbon, 1.5-2.4 parts of tin, 4-9 parts of chromium, 1-3 parts of manganese, 2-5 parts of molybdenum, 1.3-5.1 parts of nickel 2.3-5.4 parts of silicon, 3-6 parts of tungsten, 3-4 parts of vanadium, 2-6 parts of phosphorus, 5-10 parts of sulfur, 8.2-10 parts of aluminum, 3-6 parts of zinc, 1.1-1.3 parts of zirconium, 1.2-4.4 parts of neodymium and 3.3-3.5 parts of cerium are mixed to obtain batch mixture I;

[0043] Weigh 25 to 40 parts of red copper, 2 to 3 parts of cadmium, 2 to 4 parts of zirconium, 5 to 6 parts of boron, 1.5 to 2.4 parts of tin, 1.3 to 5.1 parts of nickel, and the rest is zinc; fully mix to obtain ingredient mixture II ;

[0044] Weigh 20-40 parts of brass, 5-8 parts of lead, 5-8 parts of arsenic and rare earth elements, and the rest is zinc, and mix t...

Embodiment 1

[0055] S1: Weigh 45 parts of copper, 54 parts of iron, 30 parts of carbon, 2.4 parts of tin, 4 parts of chromium, 3 parts of manganese, 2 parts of molybdenum, 5.1 parts of nickel, 2.3 parts of silicon, 6 parts of tungsten, 3 parts of vanadium, and 6 parts of phosphorus 10 parts, 10 parts of sulfur, 10 parts of aluminum, 3 parts of zinc, 1.1 parts of zirconium, 4.4 parts of neodymium, and 3.3 parts of cerium are mixed to obtain batching mixture I;

[0056] Weigh 40 parts of red copper, 2 parts of cadmium, 2 parts of zirconium, 6 parts of boron, 1.5 parts of tin, 1.3 parts of nickel, and the rest is zinc; fully mix to obtain ingredient mixture II;

[0057] Weigh 20 parts of brass, 5 parts of lead, 8 parts of arsenic and rare earth elements, and the rest is zinc, and mix to obtain ingredient mixture III;

[0058] S2: Put the batching mixture I, batching mixture II and batching mixture III into three induction furnaces for smelting respectively to obtain molten metal A, metal liqu...

Embodiment 2

[0068] S1: Weigh 45 parts of copper, 54 parts of iron, 55 parts of carbon, 2.4 parts of tin, 9 parts of chromium, 3 parts of manganese, 5 parts of molybdenum, 5.1 parts of nickel, 5.4 parts of silicon, 6 parts of tungsten, 4 parts of vanadium, and 6 parts of phosphorus 10 parts, 10 parts of sulfur, 10 parts of aluminum, 6 parts of zinc, 1.3 parts of zirconium, 4.4 parts of neodymium, and 3.5 parts of cerium are mixed to obtain batching mixture I;

[0069] Weigh 40 parts of red copper, 3 parts of cadmium, 4 parts of zirconium, 6 parts of boron, 2.4 parts of tin, 5.1 parts of nickel, and the rest is zinc; fully mix to obtain ingredient mixture II;

[0070] Weigh 40 parts of brass, 8 parts of lead, 8 parts of arsenic and rare earth elements, and the rest is zinc, and mix to obtain batching mixture III;

[0071] S2: Put the batching mixture I, batching mixture II and batching mixture III into three induction furnaces for smelting respectively to obtain molten metal A, metal liquid...

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Abstract

The invention discloses a firm and resilient high-performance copper alloy wire rod and a preparation method thereof. The firm and resilient high-performance copper alloy wire rod comprises a core material, a middle cladding layer and an outer cladding layer. The core material is prepared from, by weight, 23-45 parts of copper, 30-54 parts of iron, 30-55 parts of carbon, 1.5-2.4 parts of tin, 4-9 parts of chromium, 1-3 parts of manganese, 2-5 parts of molybdenum, 1.3-5.1 parts of nickel, 2.3-5.4 parts of silicon, 3-6 parts of tungsten, 3-4 parts of vanadium, 2-6 parts of phosphorus, 5-10 parts of sulphur, 8.2-10 parts of aluminum, 3-6 parts of zinc, 1.1-1.3 parts of zirconium, 1.2-4.4 parts of neodymium, and 3.3-3.5 parts of cerium. The steel core alloy wire rod is a composite wire and composed of the steel core, the middle red copper cladding layer and the outer brass cladding layer, the steel core is wrapped with a layer of red copper so as to improve the electric conductivity, and the outer brass cladding layer plays a role in improving the flushing performance.

Description

technical field [0001] The invention relates to the field of copper alloy wires, in particular to a strong and tough high-performance copper alloy wire and a preparation method thereof. Background technique [0002] The core material is ordinary brass, and the surface is coated with zinc. Due to the gasification effect of zinc during cutting, the discharge of this copper alloy wire will be relatively stable, and the cut surface will be smoother than ordinary brass wire. However, the common problem in the use of this copper alloy wire is powder falling, which is also faced by domestic and foreign manufacturers. [0003] The principle of EDM is to remove excess metal based on the electric corrosion phenomenon of pulsed spark discharge between the tool and the workpiece (positive and negative electrodes) in a certain medium, so as to achieve the size, shape and surface quality of the parts. Wait for the scheduled processing requirements. EDM is mainly used in mold manufactu...

Claims

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Application Information

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IPC IPC(8): C22C33/04C22C30/06C22C38/60B21C37/04
CPCC22C33/04B21C37/04C22C18/02C22C30/02C22C30/04C22C30/06C22C38/008C22C38/60C22F1/16
Inventor 吴明辉周友翠谢道金吴昌平赵华熊纲强桑宗辉
Owner WUHU CHUJIANG ALLOY COPPER