Foam concrete function gradient composite board and preparing method thereof

A technology of foam concrete and functional gradient, applied in building components, climate change adaptation, construction, etc., can solve the problems of complex construction, large ice expansion stress, slag drop, etc., and achieve wide application value, good waterproof performance, and save construction period Effect

Active Publication Date: 2016-05-25
NINGBO UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above-mentioned insulation board materials generally have the characteristics of light weight and good thermal insulation performance, but at the same time there are other defects: 1) For inorganic insulation materials such as expanded perlite boards, aerated concrete boards, and ceramsite concrete board, etc., due to the high water absorption and water storage rate of the thermal insulation material, it is easy to absorb moisture into the material after encountering water, resulting in a serious loss of thermal insulation performance. It will damage the structure and crack easily, so that the durability of the insulation system will seriously not match the life of the structure
2) For organic polymer insulation materials, such as polystyrene foam (EPS) boards, extruded polystyrene foam (XPS) boards, etc., there are different degrees of complex construction, poor aging resistance or insufficient fire resistance And other issues
[0009] The utility model patent application number CN201220736399.6 discloses a foam concrete hollow wall plate with a steel grid frame and the foam concrete wall plate disclosed by the utility model patent publication number CN201220740382.8 are both foam concrete single Laminate panels have a single function, no waterproof and decorative functions, and the foam concrete has low strength, slag, looseness, easy damage, difficult handling, and inconvenient installation, which restricts engineering applications

Method used

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  • Foam concrete function gradient composite board and preparing method thereof
  • Foam concrete function gradient composite board and preparing method thereof
  • Foam concrete function gradient composite board and preparing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0093] Referring to the accompanying drawings, a foam concrete functionally graded composite board is a board body, the board body includes two upper and lower protective layers 2 and an insulating layer 4 arranged between the two protective layers 2, and the horizontal two sides of the board body The ends are respectively provided with grooves and tenons for connection and positioning;

[0094] A skeleton layer 3 is laid inside the thermal insulation layer 4, and the skeleton layer 3 runs through the thermal insulation layer 4 longitudinally and extends into the upper and lower protective layers 2, so as to connect the upper and lower protective layers 2 with the middle thermal insulation layer 4 as a whole. ;

[0095] The outer surfaces of the two protective layers 2 are provided with a decorative layer 1 .

[0096] The protective layer is made of waterproof anti-crack mortar, and the waterproof anti-crack mortar includes 45g of Portland cement, 55g of tuff rock powder, 30g...

Embodiment 2

[0116] The thickness of the plate is 90mm, the thickness of the protective layer is 10mm, the thickness of the thermal insulation layer is 70mm, and the thickness of the skeleton layer is 80mm.

[0117] The protective layer is made of waterproof and anti-crack mortar, which includes 65g of Portland cement, 25g of tuff rock powder, and 36g of quartz sand (mixed from 18g of 24-50 mesh and 18g of 50-100 mesh quartz sand) ), 2g waterproof anti-cracking agent (made by mixing 1g6mm long polyvinyl alcohol fiber with 1g silane hydrophobic powder), 0.1g hydroxypropyl methylcellulose ether, 2g polycarboxylate water reducer and 27g water .

[0118] The insulation layer is made of foam concrete, and the foam concrete is made of 85g Portland cement, 15g tuff rock powder, 0.3g two-way coagulation regulator (made by mixing 0.2g tartaric acid and 0.1g sodium silicate), 1g polycarboxylic acid It is water reducer, 30g water and 0.2g HTW-I composite blowing agent.

[0119] The preparation meth...

Embodiment 3

[0138] The thickness of the plate is 120mm, the thickness of the protective layer is 25mm, the thickness of the thermal insulation layer is 70mm, and the thickness of the skeleton layer is 80mm.

[0139] The protective layer is made of waterproof and anti-crack mortar, which includes 90g of Portland cement, 10g of tuff rock powder, and 46g of quartz sand (mixed from 23g of 24-50 mesh and 23g of 50-100 mesh quartz sand) ), 3g waterproof anti-cracking agent (made by mixing 1.5g 6mm polyvinyl alcohol fiber with 1.5g silane hydrophobic powder), 0.02g hydroxypropyl methylcellulose ether, 3g polycarboxylate water reducer and 35g water composition.

[0140] The insulation layer is made of foam concrete, and the foam concrete is made of 100g Portland cement, 0.1g tuff rock powder, 0.3g two-way coagulation regulator (made by mixing 0.2g tartaric acid and 0.1g sodium silicate), 3g polycarboxylate reducing agent Water agent, 60g water and 0.8gHTW-I type composite blowing agent.

[0141...

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Abstract

The invention discloses a foam concrete function gradient composite board and a preparing method thereof. The foam concrete function gradient composite board is a board body, comprising an upper protection layer and a lower protection layer as well as a thermal insulation layer between the two protection layers; two transverse ends of the board body are respectively provided with a groove and a tenon for connecting and positioning; a frame layer is paved in the thermal insulation layer and longitudinally penetrates through the thermal insulation layer and extends into the upper and lower protection layers to connect the upper and lower protection layers and the middle thermal insulation layer into a whole; the thermal insulation layer and the protection layers are formed by adopting continuous pouring; decoration layers are arranged at outer surfaces of the two protection layers; the frame layer is woven by FRB ribs. The foam concrete function gradient composite board prepared by the preparing method can be used for construct a novel building wall body and a roof surface system integrating multiple functions of fire prevention, thermal insulation, decoration and durability and has very wide popularization and application values.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a foam concrete functionally graded composite board and a preparation method thereof. Background technique [0002] Building energy conservation and building industrialization have become the preferred theme and development focus in the field of urbanization and urbanization development, and are also the greatest needs for improving people's livelihood. For this reason, the "Green Building Action Plan" formulated by the National Development and Reform Commission and the Ministry of Housing and Urban-Rural Development pointed out that during the "Twelfth Five-Year Plan" period, 1 billion square meters of new green buildings will be completed; by the end of 2015, 20% of new urban buildings will reach The green building standards require that 50 million square meters of existing buildings be retrofitted with energy conservation in hot summer and cold winter areas, and 120 million s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04C2/288E04C2/30C04B28/04
CPCC04B28/04E04C2/2885E04C2/30C04B14/02C04B14/068C04B16/0641C04B24/42C04B24/383C04B2103/302C04B24/06C04B22/08C04B2103/0068Y02A30/244
Inventor 温小栋寿柳嫣冯蕾王赛赛赵莉黄洪财
Owner NINGBO UNIVERSITY OF TECHNOLOGY
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