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System and method for utilizing flue gas residual heat of furnace body and efficiently recycling iron-containing resources

A flue gas waste heat and high-efficiency technology, applied in the field of metallurgy, can solve the problems of clogging the burner of the rotary hearth furnace, the production cannot be run smoothly, and the pretreatment process is long, so as to achieve the effects of reducing equipment investment, improving utilization efficiency and efficient recovery.

Inactive Publication Date: 2016-12-14
JIANGSU PROVINCE METALLURGICAL DESIGN INST
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] On the other hand, the pretreatment process of the existing rotary hearth furnace is long, and the equipment investment is relatively high
In the existing technological process for treating iron-containing resources in a rotary hearth furnace, the prepared water-containing pellets need to be dried and then put into the rotary hearth furnace for reduction. The reason is: undried water-containing pellets (generally more than 13% ) if it is directly put into the furnace, it will burst under high temperature conditions and generate a lot of dust in the furnace. Under the gas disturbance in the furnace, it will cause the burners on the inner and outer walls of the rotary hearth furnace to be blocked, so that the production cannot go smoothly.
It can be seen that the "drying" link is a necessary pretreatment step for the existing rotary hearth furnace combustion system, but this has led to the defects of long pretreatment process before the rotary hearth furnace, large equipment investment, and high energy consumption, which needs further improvement

Method used

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  • System and method for utilizing flue gas residual heat of furnace body and efficiently recycling iron-containing resources
  • System and method for utilizing flue gas residual heat of furnace body and efficiently recycling iron-containing resources

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] The laterite nickel ore with TFe of 19.32% and Ni content of 1.68% is selected as raw material, the reducing agent is lignite, the amount of reducing agent added is 1.1 times of the theoretical amount, the amount of limestone added is 25% of the weight of laterite nickel ore, industrial soda ash is added The amount is 3% of the weight of the laterite nickel ore. The above materials are mixed-pressed balls, and the moisture content of the water-containing pellets is 17%. The pressed water-containing pellets are directly placed in the rotary hearth furnace for drying-reduction treatment. The drying tube device is used for heating. The heat source of the drying tube device comes from the high-temperature flue gas discharged from the flue of the rotary hearth furnace; the reduction zone is heated by a burner; The minimum temperature in the drying zone is 800°C, and the maximum temperature in the reduction zone is 1390°C; the rotary hearth furnace rotates for 35 minutes, and ...

Embodiment 2

[0064] Choose TFe content 58.37%, TiO 2 Content 9.28%, V 2 o 5 Vanadium-titanium sea sand with a content of 0.51% is used as a raw material, and the reducing agent is carbon black obtained after pyrolysis of solid waste, and its addition amount is 1.3 times of the theoretical addition amount, and the addition amount of limestone and additives is 13% of the ore weight for ball making , the moisture content of the hydrous pellets is 14%, and the hydrous pellets are directly placed into the rotary hearth furnace for drying-reduction treatment. The drying area of ​​the rotary hearth furnace is heated by a drying tube device, and the heat source of the drying tube device comes from the flue of the rotary hearth furnace The high-temperature flue gas discharged, the high-temperature flue gas discharged from the flue of the rotary hearth furnace, is sent into the flue gas inlet of the drying pipe, and then discharged from the flue gas outlet of the drying pipe; the reduction area is...

Embodiment 3

[0066] The refractory iron ore with a TFe content of 42.11% is selected as the raw material, the reducing agent is semi-coke, and its addition amount is 1.0 times of the theoretical addition amount, and the addition amount of limestone and additives is 18% of the ore weight for pelletizing, and the water content of the pellets is 14%, put the water-containing pellets directly into the rotary hearth furnace for drying-reduction treatment, the drying area of ​​the rotary hearth furnace is heated by a drying tube device, and the heat source of the drying tube device comes from the high-temperature flue gas discharged from the flue of the rotary hearth furnace; The reduction zone is heated by burners; the included angle of the ring in the drying zone is 40°, and the angle of the ring in the reduction zone is 270°; the minimum temperature in the drying zone is 750°C, and the maximum temperature in the reduction zone is 1400°C; the rotary hearth furnace Rotating for 50 minutes, the r...

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Abstract

The invention belongs to the field of metallurgy, particularly relates to a rotary hearth furnace which efficiently utilizes residual heat of flue gas, and a system and a method capable of smelting iron-containing resources at a high temperature through utilizing the rotary hearth furnace, and provides a system and a method for utilizing flue gas residual heat of a furnace body and efficiently recycling iron-containing resources aimed at defects of the prior art. According to the system and the method, through improving the heating mode of the rotary hearth furnace, on one hand, residual heat of flue gas of the rotary hearth furnace is reutilized inside the rotary hearth furnace, and the utilization efficiency of residual heat of flue gas of the rotary hearth furnace is increased; on the other hand, a pellet drying technology before the rotary hearth furnace is eliminated under the precondition that product indexes are not affected, the technological process is shortened, and the equipment investment is reduced; and the system and the method have the characteristics that the utilization rate of residual heat of flue gas is high, the treatment process is short, the equipment investment is low, the equipment operation rate is high, the energy consumption is low, and the application range of raw materials is wide, and various different iron-containing resources can be treated.

Description

technical field [0001] The invention belongs to the field of metallurgy, and in particular relates to a rotary hearth furnace for efficiently utilizing waste heat of flue gas, and a system and method for using the rotary hearth furnace to smelt iron-containing resources at high temperature. Background technique [0002] The rotary hearth furnace is a metallurgical industrial furnace with a ring-shaped hearth and a rotatable bottom. The inside of the furnace body is radiant heat transfer. Generally, the burner burns gas or natural gas to increase or maintain the temperature of the hearth. It is used to process iron-containing materials. And cooperate to extract nickel, zinc, chromium and other valuable metal elements. Rotary hearth furnace coal-based direct reduction method has been developed rapidly in recent years due to its fast reaction speed and strong adaptability of raw materials. Iron metallurgical slag, red mud and other iron-containing resources. But at the same t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B13/08
CPCC21B13/08
Inventor 王静静李红科宋文臣曹志成薛逊吴道洪
Owner JIANGSU PROVINCE METALLURGICAL DESIGN INST
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