Method for producing tobermorite by conducting microwave heating on siliceous waste and carbide slag

A technology of microwave heating and tobermorite, applied in the direction of silicate, alkaline earth metal silicate, etc., can solve the problem of not being suitable for the preparation of high-performance insulation materials and adsorbent materials, high production energy consumption and cost, resources and the environment Large impact and other problems, to achieve the effect of high crystallinity, no impurities in the phase, and resource saving

Active Publication Date: 2017-03-15
大连锡安科技有限公司
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The existing method for producing tobermorite generally adopts diatomite or quartz sand and alkali to generate industrial water glass under melting conditions, and then adds calcareous raw materials to prepare tobermorite by hydrothermal method. During the preparation process of raw materials, It is necessary to use a large amount of high-quality silicon ore such as quartz sand and diatomite to co-melt with soda ash or sodium sulfate in a melting kiln, and then cool, pulverize and dissolve to make it; this makes the selection of silicon raw materials require mining and consumption of quartz and diatomite, etc. A large number of non-renewable silicon ore resources; at the same time, calcium raw materials generally need to use coke or white coal and other high-quality fuels to separately burn lime and refined lime milk, which consumes a lot of energy and costs, and has a great impact on resources and the environment
[0007] Chinese patent CN104258804 discloses a comprehensive utilization method of coal gangue. One of the steps involves preparing tobermorite from coal gangue. The method adopted is the hydrothermal and water-insulated autoclaving method. This method has high reaction temperature, long reaction time, The process is complicated, the amount of alkali is large, etc., and the prepared tobermorite is a mixed phase, with poor crystallinity and low purity, which is not suitable for the preparation of high-performance insulation materials and adsorbent materials.

Method used

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  • Method for producing tobermorite by conducting microwave heating on siliceous waste and carbide slag
  • Method for producing tobermorite by conducting microwave heating on siliceous waste and carbide slag
  • Method for producing tobermorite by conducting microwave heating on siliceous waste and carbide slag

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Effect test

Embodiment 1

[0040] Tobermorite is produced by microwave heating of coal gangue and calcium carbide slag, wherein the coal gangue contains 54.06% SiO 2 , 13.64% Al 2 o 3 , 2.67% CaO, 8.09% Fe 2 o 3 and 1.06% Na 2 O; Carbide slag contains 60% CaO, 4.34% SiO 2 , 2.24% Al 2 o 3 and a small amount of MgO and Fe 2 o 3 . Process steps such as figure 1 Shown: combine coal gangue and sodium carbonate with Na 2 CO 3 / SiO 2 The molar ratio is 0.5:1 for batching, the calcination activation temperature is 600°C, and the calcination time is 1h to obtain siliceous powder; the siliceous powder, calcium carbide slag and a mass concentration of 3% sodium hydroxide solution are mixed with Si:Ca: The molar ratio of Na is 1:0.75:1.6. After mixing evenly, microwave heating to 90°C and keep it warm for 4 hours; after the reaction is completed, filter the mixed slurry to obtain filter cake and alkali filtrate, wash the filter cake and dry at 100°C for 3 hours To obtain tobermanite; the filter cake ...

Embodiment 2

[0043] Tobermorite is produced by microwave heating of coal gangue and calcium carbide slag, wherein the coal gangue contains 56.86% SiO 2 , 12.74% Al 2 o 3 , 2.37% CaO, 7.68% Fe 2 o 3 and 1.36% Na 2 O; Carbide slag contains 59.3% CaO, 4.64% SiO 2 , 2.34% Al 2 o 3 and a small amount of MgO and Fe 2 o 3 . Process steps such as figure 1 Shown: combine coal gangue and sodium carbonate with Na 2 CO 3 / SiO 2 The molar ratio is 0.4:1 for batching, the calcination activation temperature is 700°C, and the calcination time is 1h to obtain siliceous powder; the siliceous powder, calcium carbide slag and sodium hydroxide solution with a mass concentration of 4% are mixed with Si:Ca :Na molar ratio is 1:0.8:1.4 ingredients, after mixing evenly, microwave heating to 120°C and heat preservation reaction for 3h; after the reaction is completed, filter the mixed slurry to obtain filter cake and alkali filtrate, wash the filter cake and dry at 90°C 3h to obtain tobermorite; the f...

Embodiment 3

[0046] Tobermorite is produced by microwave heating of coal gangue and calcium carbide slag, wherein the coal gangue contains 52.75% SiO 2 , 15.31% Al 2 o 3 , 2.16% CaO, 7.29% Fe 2 o 3 and 1.91% Na 2 O; Carbide slag contains 63.3% CaO, 4.64% SiO 2 , 2.34% Al 2 o 3 and a small amount of MgO and Fe 2 o 3 . Process steps such as figure 1 Shown: combine coal gangue and sodium carbonate with Na 2 CO 3 / SiO 2 The molar ratio is 0.45:1 for batching, the calcination activation temperature is 650°C, and the calcination time is 2h to obtain siliceous powder; the siliceous powder, calcium carbide slag and a mass concentration of 2% sodium hydroxide solution are mixed with Si:Ca: The molar ratio of Na is 1:0.85:1.5. After mixing evenly, microwave heating to 140°C and heat preservation reaction for 3h; after the reaction is completed, filter the mixed slurry to obtain filter cake and alkali filtrate, wash the filter cake and dry at 100°C for 3h To obtain tobermanite; the filt...

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Abstract

The invention provides a method for producing tobermorite by conducting microwave heating on siliceous waste and carbide slag. The method comprises the following technological steps that 1, siliceous waste is calcined and activated to obtain siliceous powder; 2, the siliceous powder, the carbide slag and a sodium hydroxide solution are mixed to be uniform, and a microwave heating synthesis reaction is conducted; 3, after the reaction is completed, mixed slurry is filtered to obtain a filter cake and filtrate with alkali; 4, the filter cake is washed and dried to obtain the tobermorite, and filter cake washing waste liquid and the filtrate with alkali are recycled and reused in the sodium hydroxide solution. Compared with an existing synthesis method, the method has the advantages that the reaction temperature is low, the time is short, the technology is simple, the conditions are mild, the obtained tobermorite is high in purity, single in physical phase, free of impurities and high in crystallinity, the production cost is significantly reduced, resources are significantly saved, and meanwhile a new solving way is provided for the discharge problem of three bulk solid waste including coal gangue, acid-soluble aluminum fly ash and carbide slag.

Description

technical field [0001] The invention relates to a method for producing tobermorite, in particular to a method for producing tobermorite by microwave heating of siliceous waste and carbide slag. Background technique [0002] The main solid waste discharged from coal mines or coal-fired power plants is siliceous waste, such as fly ash and coal gangue. Acid extraction of alumina in fly ash is an effective way to realize high value-added utilization of fly ash. Currently, the types of acids used include hydrochloric acid and sulfuric acid. Acid-soluble dealuminated fly ash is the residue left after extracting alumina from fly ash by acid method. Its chemical composition is mainly silica and a small amount of alumina. If the generated waste residue is not comprehensively utilized, new solid waste will be generated and secondary pollution will be formed. As for coal gangue, although my country has formulated a basic national policy for the utilization of coal gangue resources, t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B33/24
CPCC01B33/24C01P2002/72C01P2004/03C01P2006/80
Inventor 郭春彬邹晶晶徐颖邹佳霖郑悦禄润卿陈静
Owner 大连锡安科技有限公司
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