Transformer shell material and preparation method thereof

A shell material and a technology for a transformer, applied in the field of transformer shell materials and their preparation, can solve the problems of poor sound insulation effect, poor heat transfer and heat dissipation effect, weak sound absorption effect, etc., achieve good insulation performance, excellent sound absorption effect, and improve sound absorption performance Effect

Inactive Publication Date: 2017-03-15
STATE GRID HENAN ELECTRIC ZHOUKOU POWER SUPPLY
View PDF8 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Chinese Patent Application No. 201610453525.X discloses a transformer housing material, the composition of which is as follows in parts by mass: 20-30 parts of polyamide, 3.6-6.4 parts of heat-resistant stabilizer, 5-8 parts of melamine cyanurate, monostearin 2.4-6.4 parts of acid glyceride, 2.4-4.8 parts of quartz sand, 2-6 parts of metallocene linear low-density polyethylene, 2.4-8.4 parts of hollow microspheres, 0.8-3.2 parts of toughening agent, 0.6-2.4 parts of lubricant; The invention has a weaker sound-absorbing effect
It solves the problem of poor sound insulation effect of existing transformer shell materials, which is composed of the following raw materials in parts by weight: 30-40 parts of polyurethane resin, 20-30 parts of phenolic resin, 10-20 parts of epoxy acrylic resin, 30-30 parts of glass fiber 40 parts, 10-20 parts of aluminum silicate wool, 20-30 parts of aluminum hydroxide, 20-30 parts of kaolin, 2-8 parts of barium sulfate, 1-2 parts of toluenesulfonic acid, 1-3 parts of phosphoric acid, 2 parts of n-hexane -4 parts, 2-8 parts of sodium dodecylbenzenesulfonate, 0.3-1.4 parts of antioxidant
The invention has strong mechanical performance and good sound insulation effect, but poor heat transfer and heat dissipation effect

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Transformer shell material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A transformer casing material, comprising the following raw materials in parts by weight: 40 parts of polyurethane resin, 30 parts of nitrile rubber, 10 parts of sound-absorbing material, 16 parts of aluminum nitride, 8 parts of magnesium oxide, 10 parts of glass fiber, and 1 part of antioxidant parts and 5 parts of silane coupling agent.

[0025] Wherein the sound-absorbing material is prepared by the following steps:

[0026] (1) The sound-absorbing material is prepared from the following raw materials in parts by weight: 30 parts of vermiculite powder, 15 parts of zeolite powder, 1 part of stearic acid, 2 parts of calcium carbonate, and 5 parts of water glass.

[0027] (2) Mix the weighed vermiculite powder, zeolite powder, stearic acid and calcium carbonate evenly, add water 0.2 times the weight of the total amount of raw materials and stir evenly, then add water glass and mix evenly, dry and crush to 100 mesh, Then keep it warm at 400°C for 60 minutes to prepare t...

Embodiment 2

[0034] A transformer casing material, comprising the following raw materials in parts by weight: 42 parts of polyurethane resin, 28 parts of nitrile rubber, 11 parts of sound-absorbing material, 15 parts of aluminum nitride, 7 parts of magnesium oxide, 11 parts of glass fiber, and 2 parts of antioxidant 4 parts and 4 parts of silane coupling agent.

[0035] Wherein the sound-absorbing material is prepared by the following steps:

[0036] (1) The sound-absorbing material is prepared from the following raw materials in parts by weight: 28 parts of vermiculite powder, 16 parts of zeolite powder, 2 parts of stearic acid, 3 parts of calcium carbonate, and 6 parts of water glass.

[0037] (2) Mix the weighed vermiculite powder, zeolite powder, stearic acid and calcium carbonate evenly, add water 0.25 times the weight of the total amount of raw materials and stir evenly, then add water glass and mix evenly, dry and crush to 120 mesh, Then keep it at 420° C. for 55 minutes to prepare...

Embodiment 3

[0044] A transformer casing material, comprising the following raw materials in parts by weight: 44 parts of polyurethane resin, 26 parts of nitrile rubber, 12 parts of sound-absorbing material, 14 parts of aluminum nitride, 6 parts of magnesium oxide, 12 parts of glass fiber, and 3 parts of antioxidant 3 parts and 3 parts of silane coupling agent.

[0045] Wherein the sound-absorbing material is prepared by the following steps:

[0046] (1) The sound-absorbing material is prepared from the following raw materials in parts by weight: 26 parts of vermiculite powder, 17 parts of zeolite powder, 1.5 parts of stearic acid, 4 parts of calcium carbonate, and 7 parts of water glass.

[0047](2) Mix the weighed vermiculite powder, zeolite powder, stearic acid and calcium carbonate evenly, add water 0.3 times the weight of the total amount of raw materials and stir evenly, then add water glass and mix evenly, dry and crush to 140 mesh, Then keep it at 440° C. for 50 minutes to prepare...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle size (mesh)aaaaaaaaaa
tensile strengthaaaaaaaaaa
bending strengthaaaaaaaaaa
Login to view more

Abstract

The invention discloses a transformer shell material which is characterized by comprising, by weight, 40-50 parts of polyurethane resin, 20-30 parts of nitrile-butadiene rubber, 10-20 parts of sound absorbing material, 8-16 parts of aluminum nitride, 4-8 parts of magnesium oxide, 10-15 parts of glass fiber, 1-3 parts of antioxidant and 2-5 parts of silane coupling agent. The heat conductivity of the prepared transformer shell material is 1.9-3.6W/(m*k), the transformer shell material is excellent in mechanical performance, good in insulation performance and excellent in sound absorbing effect, tensile strength is 21.0-33.8MPa, and bending strength is 93.4-98.5MPa.

Description

technical field [0001] The invention belongs to the field of power materials, and in particular relates to a transformer casing material and a preparation method thereof. Background technique [0002] The transformer is a transformer used in the power transmission system. When the transformer is working, it often produces relatively large noise due to the vibration of the iron core and coil, and the internal coil also generates a lot of heat. With the continuous increase of electricity load, the number of transformers has increased rapidly, and the problem of noise pollution has become more and more serious. In addition, if the heat generated by the coil is not dissipated in time when the transformer is working, it will not only damage the internal components, but also affect the normal operation of the transformer. The transformer casing is mainly used to protect the safety of its internal components, and it also needs to have good insulation performance to ensure safety. ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C08L75/04C08L9/02C08K13/04C08K7/14C08K7/24C08K3/34C08K5/09C08K3/26C08K3/28C08K3/22C08K5/134C08K5/526C08K5/544C08K5/5435C08K5/5425
CPCC08L75/04C08L2203/20C08L9/02C08K13/04C08K7/14C08K7/24C08K3/34C08K5/09C08K2003/265C08K2003/282C08K2003/222C08K5/1345C08K5/526C08K5/544C08K5/5435C08K5/5425
Inventor 刘益初赵志健施学召李峰
Owner STATE GRID HENAN ELECTRIC ZHOUKOU POWER SUPPLY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products