Unlock instant, AI-driven research and patent intelligence for your innovation.

A kind of method for continuous flow synthesis of terephthaloyl chloride in microchannel reactor

A terephthaloyl chloride, micro-channel reactor technology, applied in chemical instruments and methods, chemical/physical/physical-chemical reactors, preparation of organic compounds, etc., can solve the problem of dark catalyst color, increase process steps, and recovery rate Low problems, to achieve the effect of low catalyst dosage, improve reaction efficiency, and increase solubility

Active Publication Date: 2019-10-18
JIANGSU RUISHENG ADVANCED MATERIAL TECH CO LTD +3
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Disclosed in CN1054062A with TPA, PCl 3 , Cl 2 Synthesize TPC as a raw material, the reaction time is as long as 20 hours, PCl 3 High consumption, great corrosion to equipment, low product purity, need multiple vacuum distillation, low product yield; TPA and thionyl chloride are used as raw materials in CN104402709A, thionyl chloride is not only a reactant but also a solvent, and chlorination Thionoxide decompression distillation is difficult to remove, and it is easy to have a side reaction with TPC in the rectification process, which produces impurities and affects product quality; in CN101935276A, it is also a synthetic method of thionyl chloride, but it is difficult to recycle with quaternary ammonium salt as a catalyst, increasing Solid waste amount and product cost; CN10180527A discloses that TPA and solid Sanguang are used as raw materials, dichloroethane is used as solvent, and batch reaction is carried out. The utilization rate of solid light is low, the consumption of catalyst is large, and the consumption is high, and solvents need to be desolvated , increase process steps; CN104045498 uses TPA as raw material, no solvent, phosgene method to synthesize TPC intermittently, the reaction time needs several hours, and the phosgene utilization rate is low
Thionyl chloride method: The recovery of raw material thionyl chloride causes severe corrosion to equipment; the product has low purity and requires several vacuum distillations to meet the standard, resulting in high production costs; at the same time, the by-product SO 2 Recycling is troublesome and will cause pollution to the environment; phosgene / triphosgene method: long reaction time, low utilization rate of phosgene / triphosgene, catalyst is easy to decompose and coke when heated for a long time, resulting in dark color of catalyst and low recovery rate, resulting in production high cost
[0007] So far, there has been no research on the synthesis of terephthaloyl chloride from terephthalic acid in a microchannel reactor continuous flow mode

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of method for continuous flow synthesis of terephthaloyl chloride in microchannel reactor
  • A kind of method for continuous flow synthesis of terephthaloyl chloride in microchannel reactor
  • A kind of method for continuous flow synthesis of terephthaloyl chloride in microchannel reactor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] 1. Raw material preparation: Weigh 2000g of TPC, put it into a 2000ml four-neck bottle, heat and melt it in an oil bath at 90°C, then add 500g of TPA (screened with 200 mesh in advance), 10g of DMF, stir and mix to form a uniform slurry Standby; phosgene is connected to the microreactor through the pipeline through the mass flow meter, one-way valve, safety valve, etc. for standby.

[0036] 2. In the heart-shaped microchannel made of special glass, follow the steps below: (1) TPA slurry enters the microchannel reactor through the heat preservation slurry pump, opens the phosgene valve, and enters the microchannel reactor through the mass flow meter ; (2) Continuous flow microchannel reactor is adopted in the reaction process, raw material TPA homogeneous slurry and phosgene are mixed in the reactor according to the ratio, and the reaction is controlled at 100 ℃ by heat exchanger; (3) By adjusting the slurry pump Frequency and flow meter opening control the mol ratio of ...

Embodiment 2

[0038]1. Raw material preparation: Weigh 2000g of TPC, put it into a 2000ml four-neck bottle, heat and melt it in an oil bath at 90°C, then add 500g of TPA (screened with 200 mesh in advance), 5g of DMF, stir and mix to form a uniform slurry Standby; phosgene is connected to the microreactor through the pipeline through the mass flow meter, one-way valve, safety valve, etc. for standby.

[0039] 2. In the heart-shaped microchannel made of special glass, follow the steps below: (1) TPA slurry enters the microchannel reactor through the heat preservation slurry pump, opens the phosgene valve, and enters the microchannel reactor through the mass flow meter ; (2) Continuous flow microchannel reactor is adopted in the reaction process, raw material TPA homogeneous slurry and phosgene are mixed in the reactor according to the ratio, and the reaction is controlled at 120 ℃ by heat exchanger; (3) By adjusting the slurry pump Frequency and flow meter opening control the mol ratio of TP...

Embodiment 3

[0041] 1. Raw material preparation: Weigh 2000g of TPC, put it into a 2000ml four-neck bottle, heat and melt it in an oil bath at 90°C, then add 500g of TPA (screened with 200 mesh in advance), 5g of DMF, stir and mix to form a uniform slurry Standby; phosgene is connected to the microreactor through the pipeline through the mass flow meter, one-way valve, safety valve, etc. for standby.

[0042] 2. In the heart-shaped microchannel made of special glass, follow the steps below: (1) TPA slurry enters the microchannel reactor through the heat preservation slurry pump, opens the phosgene valve, and enters the microchannel reactor through the mass flow meter ; (2) Continuous flow microchannel reactor is adopted in the reaction process, raw material TPA homogeneous slurry and phosgene are mixed in the reactor according to the ratio, and the reaction is controlled at 120 ℃ by heat exchanger; (3) By adjusting the slurry pump Frequency and flow meter opening control the mol ratio of T...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
recovery rateaaaaaaaaaa
recovery rateaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of organic synthesis, in particular to a method for continuously synthesizing terephthaloyl chloride in a microchannel reactor using terephthalic acid and phosgene / triphosgene as raw materials. The purpose of the present invention is to provide a reaction mode of microchannel continuous flow to carry out the chlorination of terephthalic acid to synthesize terephthaloyl chloride. Compared with the existing technology, the technology has the advantages of precise control of reaction conditions and utilization of phosgene / triphosgene It has the characteristics of high efficiency, low catalyst consumption, high TPA conversion rate within tens of seconds of reaction time, and high TPC yield.

Description

technical field [0001] The invention belongs to the technical field of organic synthesis, in particular to a method for continuously synthesizing terephthaloyl chloride in a microchannel reactor using terephthalic acid and phosgene / triphosgene as raw materials. Background technique [0002] Terephthaloyl chloride (TPC) is a white solid or colorless needle-like crystal, mainly used as polyparaphenylene terephthalamide (abbreviated as para-aramid fiber, 1414 or PPTA) and polysulfone fiber Polymerization monomer, in addition, it has certain applications as a modifier of high polymers, intermediates in pesticides and pharmaceutical industries, etc., and has broad prospects for development and utilization. [0003] The development of TPC in China mainly depends on the development of aramid fiber 1414. Since the production of aramid fiber has high requirements on the purity of TPC products, it needs to meet the requirements of purity>99.9%, monoacyl chloride (TMC)<600ppm, ot...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C07C51/60C07C63/30
CPCC07C51/60C07C63/30B01J19/0093B01J31/0245
Inventor 徐林王怡明邵波丁克鸿严绘卞辰超赵慧王玉霜
Owner JIANGSU RUISHENG ADVANCED MATERIAL TECH CO LTD
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More