Ultra-high hardness brown glaze for insulator and preparation method thereof

A technology for insulators and glazes, applied in the field of ultra-high hardness brown glazes for insulators and its preparation, can solve the problems of low hardness, scratches, and roughening of glazed surfaces, and achieve improved compactness and hardness, enhanced bonding strength, and improved Effect of Quartz Dosage

Active Publication Date: 2017-05-17
SINOMA JIANGXI ELECTRICAL PORCELAIN ELECTRIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As the protective layer glaze of the insulator, it covers the outer and inner surfaces of the insulator and directly contacts with the outside world. Under the harsh working environment, such as in the Gobi desert, high temperature and high pressure environment, the glazed surface of the insulator is constantly subjected to wind and sand. If the glaze hardness is lower than 6 (Mohs hardness), the surface of the insulator is easily scratched and roughened by gravel, the surface

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The proportioning ratio of the glaze weight percentage (wt%) of the present invention is: white corundum micropowder 6, self-made microcrystalline porcelain powder 10, quartz 31, zirconium silicate micropowder 10, albite 7, lithium feldspar 5, wollastonite 7. Barium carbonate 1, synthetic cordierite 9, standard clay 9, iron oxide 1, chromium oxide 1, manganese oxide 3.

Embodiment 2

[0027] The proportioning of the glaze by weight percentage (wt%) of the present invention is: white corundum micropowder 6, porcelain powder 11, quartz 30, zirconium silicate micropowder 10.5, albite 8, lithium feldspar 6, wollastonite 5, carbonic acid Barium 1, synthetic cordierite 8, standard clay 9, iron oxide 1, chromium oxide 1, manganese oxide 3.5.

Embodiment 3

[0029] The proportioning of the glaze weight percentage (wt%) of the present invention is: white corundum micropowder 7, porcelain powder 10, quartz 33, zirconium silicate micropowder 10, albite 6, lithium feldspar 5, wollastonite 5, Barium carbonate 1, synthetic cordierite 8, standard clay 7, iron oxide 1.5, chromium oxide 1.5, manganese oxide 5.

[0030] Concrete preparation steps are:

[0031] Accurately weigh the various raw materials of the glaze according to the formula, and add the raw materials of various glazes, balls and water to the ball mill at one time, in which the weight ratio of glaze: balls (alumina balls for grinding balls): water = 1:2 : 1, and then ball milling until the particles below 10 microns account for 77-79%, and finally the glaze slurry is obtained.

[0032] According to the conventional method of the industry, the insulator blank is glazed by dipping and oil spraying, and the thickness of the glaze layer is 0.3-0.4mm. Then place it in a reducing...

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PUM

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Abstract

The invention discloses ultra-high hardness brown glaze for an insulator and a preparation method thereof. The glaze is characterized by being prepared from the following components in percentages by weight: 6-7% of white corundum micropowder, 10-13% of self-made microcrystal ceramic powder, 30-33% of quartz, 10-15% of zirconium silicate micropowder, 6-8% of albite, 5-7% of lithium feldspar, 5-7% of wollastonite, 1-2% of barium carbonate, 8-13% of synthesized cordierite, 7-12% of standard clay, 1-2% of ferric oxide, 1-2% of chromic oxide and 3-5% of manganese oxide. The glaze disclosed by the invention has the advantages that the glaze has good scratch resistance, the glaze hardness reaches 7-level Moh's hardness or above, the glaze of the insulator can bear metals, invasion of sand blown by the wind, and scratches are not generated.

Description

technical field [0001] The invention relates to the technical field of glazes for insulators, in particular to an ultra-high hardness brown glaze for insulators (Mohs hardness is not less than 7 grades, and the strength of a test strip is 67.6 MPa) and a preparation method thereof. Background technique [0002] Insulators for high-voltage power transmission and transformation are generally made of insulating parts and metal accessories glued with glue or mechanically clamped. It is an indispensable insulating material in the power industry. It generally belongs to external insulation and works under natural atmospheric conditions or high voltage conditions. Overhead transmission lines, busbars of power plants and substations, and external live conductors of various electrical equipment must be supported by insulators and insulated from the earth (or ground) or other conductors with potential differences. [0003] Insulators generally use a variety of minerals and clay mate...

Claims

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Application Information

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IPC IPC(8): C03C8/20C03C1/02C03C1/04C04B33/26C04B33/34C04B41/86
CPCC03C1/026C03C1/04C03C8/20C04B33/26C04B33/34C04B41/009C04B41/5022C04B41/86C04B41/4543
Inventor 桑建华陈文辉张旭昌韩红英毕建学李桂清
Owner SINOMA JIANGXI ELECTRICAL PORCELAIN ELECTRIC CO LTD
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