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Bi-metal composite abrasion-resistant pipe and preparation method thereof

A kind of wear-resistant pipe and bimetal technology, which is applied in the field of metal casting and forming, can solve the problems of easy cracking, poor toughness, and high product price, and achieve the goals of avoiding being pulled, good impact resistance and wear resistance, and improving safety Effect

Active Publication Date: 2017-05-24
JIANGSU XINGYUAN POWER PLANT & METALLURGICAL EQUIP MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Despite the rapid development of metallurgical and financial casting technology in recent years, large-scale production applications are still limited
The ceramic composite steel pipe developed in recent years has good wear resistance, but the product price is high, the production process is complicated, and the wear resistance of the weld joint is not good, which limits its promotion; the high chromium cast iron / steel composite pipe has high hardness and strong corrosion resistance , good wear resistance, but poor toughness, easy to crack, not conducive to welding and pipe erection

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] A method for preparing an anticorrosive coating includes the following steps:

[0035] S1: Dissolve 22 parts of zinc powder in an appropriate amount of isopropanol, and ultrasonically disperse for 30 min;

[0036] S2: Add 2 parts of Z-6040 coupling agent to the resultant of S1, stir in a water bath at 70°C for 2 hours at a stirring speed of 200r / min to complete the pretreatment of the coupling agent;

[0037] S3: Add 4 parts of stearic acid and 1 part of para-hydroquinone polymerization inhibitor to the resultant of S2, stir in a water bath at 70°C for 30 minutes at a stirring speed of 200r / min. During the stirring process, add isopropanol in time to prevent dry burning and stirring ;

[0038] S4: Add 30 parts of hydroxyethyl acrylate, 35 parts of hydroxyethyl methacrylate and 3 parts of polyvinylidene fluoride to the resultant of S3, stir in a water bath at 70°C for 2 hours, at a stirring speed of 200r / min, and the host will be added in time during the stirring process Isopro...

Embodiment 2

[0042] A method for preparing an anticorrosive coating includes the following steps:

[0043] S1: Dissolve 28 parts of zinc powder in an appropriate amount of isopropanol, and ultrasonically disperse for 30 minutes;

[0044] S2: Add 4 parts of Z6011 coupling agent to the resultant of S1, stir for 2h in a water bath at 70°C, at a stirring speed of 200r / min, to complete the pretreatment of the coupling agent;

[0045] S3: Add 8 parts of stearic acid and 2 parts of phenothiazine polymerization inhibitor to the resultant of S2, stir in a water bath at 70°C for 30 minutes at a stirring speed of 200r / min, and add isopropanol to the host in time during the stirring process to prevent dry burning and stirring ;

[0046] S4: Add 40 parts of hydroxyethyl acrylate, 45 parts of hydroxyethyl methacrylate and 7 parts of polyvinylidene fluoride to the resultant of S3, stir in a water bath at 70°C for 2 hours, at a stirring speed of 200r / min, and the host will be added in time during the stirring pro...

Embodiment 3

[0049] A method for preparing an anticorrosive coating includes the following steps:

[0050] S1: Dissolve 25 parts of zinc powder in an appropriate amount of isopropanol, and ultrasonically disperse for 30 min;

[0051] S2: Add 3 parts of Z-6040 coupling agent to the resultant of S1, stir in a water bath at 70°C for 2 hours at a stirring speed of 200r / min to complete the pretreatment of the coupling agent;

[0052] S3: Add 6 parts of stearic acid and 1.5 parts of polymerization inhibitor to the resultant of S2, stir for 30 minutes in a water bath at 70°C, at a stirring speed of 200r / min, and add isopropanol to the host in time during the stirring process to prevent dry burning and stirring;

[0053] S4: Add 35 parts of hydroxyethyl acrylate, 40 parts of hydroxyethyl methacrylate and 5 parts of polyvinylidene fluoride to the resultant of S3, stir in a water bath at 70°C for 2 hours, at a stirring speed of 200r / min, and the host will be added in time during the stirring process Isoprop...

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Abstract

The invention discloses a bi-metal composite abrasion-resistant pipe. The bi-metal composite abrasion-resistant pipe comprises a liner pipe, an outer sleeve and an anticorrosion coating. The liner pipe is made of a titanium alloy material. The outer sleeve comprises, by mass, 0.1%-0.2% of manganese, 0.3%-0.6% of chrome, 0.4%-0.8% of calcium, 0.02%-0.25% of silicon, 0.1%-0.5% of magnesium, 0.08%-0.24% of molybdenum, 0.1%-0.4% of niobium, 0.6%-1.2% of zinc, 1%-2% of carbon, 8%-14% of aluminum, 0.2%-0.6% of tin, and the balance ferrum and unavoidable trace impurities. According to the bi-metal composite abrasion-resistant pipe disclosed by the invention, the outer sleeve and the liner pipe are in close fit, the inner and outer layers cannot be separated easily, and outer layer metal provides a supporting effect on inner layer metal; using safety is improved, and service life is prolonged; impact resistance and abrasion resistance are good, and an anticorrosion function and a lubrication function are achieved; and in the pulling process, the lubrication function can effectively prevent the pipe from being strained under the working condition of large material deformation.

Description

Technical field [0001] The invention relates to the field of metal casting molding, in particular to a bimetal composite wear-resistant pipe and a preparation method thereof. Background technique [0002] The bimetal composite pipe has high carbon content, impact resistance, low thermal expansion rate, pressure resistance, high temperature resistance, mature installation and complete specifications. The bimetallic composite pipes produced by many manufacturers are widely used in industrial fields such as oil field, chemical industry, electric power and so on. Their scope of application is becoming wider and wider, and the economic, environmental and social benefits brought by them are more obvious. Commercially available bimetal composite pipes use the mechanical properties of two different materials, that is, the elastic deformation range of the outer base pipe and the low yield strength of the inner liner pipe. Under the squeeze of the screw feed of the rolling machine, the in...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L9/02F16L58/02B23P15/00C22C38/04C22C38/02C22C38/22C22C38/26C22C38/36C22C38/06C21D1/25C21D9/08C21D1/26C22F1/18
Inventor 赵飞文徐东贺甜甜张柯柯王爱琴
Owner JIANGSU XINGYUAN POWER PLANT & METALLURGICAL EQUIP MFG
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