Silica sol, silica-alumina sol, preparation method and application, catalytic cracking catalyst and preparation method

A silica-alumina sol and silica sol technology, which is applied in the direction of catalyst activation/preparation, catalytic cracking, physical/chemical process catalysts, etc., can solve the problems of poor catalyst strength, high drying temperature, and high evaporation heat, so as to reduce damage, The effect of low corrosion rate and low free chloride ion

Active Publication Date: 2020-05-19
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The purpose of spray drying is to evaporate excess water in the slurry at a certain temperature. When the solid content is low, more water needs to be evaporated, and the residence time of the material in the drying tower is the same, so more evaporation heat or high drying temperature is required. Moisture escapes rapidly from the inner surface of the particles at high temperature, forming hollow spheres or microspheres with apple stalks. On the one hand, the strength of the catalyst will deteriorate, and on the other hand, it will be easily broken when fluidized in the FCC reaction-regeneration system (reverse regeneration system).

Method used

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  • Silica sol, silica-alumina sol, preparation method and application, catalytic cracking catalyst and preparation method
  • Silica sol, silica-alumina sol, preparation method and application, catalytic cracking catalyst and preparation method
  • Silica sol, silica-alumina sol, preparation method and application, catalytic cracking catalyst and preparation method

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preparation example Construction

[0039] According to a preferred mode of the present invention, the preparation method of the silica sol includes: (a) performing a first reaction on single crystal silicon and sodium hydroxide solution A; the first reaction temperature is 50-70°C, and the first reaction time is 1~3h; (b) carry out the second reaction with the product of described first reaction and sodium hydroxide solution B, the second reaction temperature is 70~90 ℃, the second reaction time is 1~2h; (c) the obtained The product of the second reaction is cooled to obtain a colloid, and the colloid is ion-exchanged to reduce the sodium ion content to obtain a silica sol; wherein, the monocrystalline silicon calculated as Si and the sodium hydroxide solution A and sodium hydroxide The weight ratio of the total amount of solution B is (0.6~1.4): 1; In Na, the weight ratio of sodium hydroxide solution A and sodium hydroxide solution B is (25~35): (65-75); The second reaction temperature is 20-30° C. higher than...

Embodiment approach

[0073] According to a preferred embodiment of the present invention, the method further includes: before performing step (2), standing the first contacted mixture at room temperature for 1-30 hours, preferably standing for 2-6 hours. The static means that after the agitation accompanying the first contact is stopped, the mixture after the first contact is left in a non-stirred state.

[0074] In the present invention, the temperature of the first contact is higher than the temperature of the second contact, and the temperature can be lowered after the first contact is completed, such as by standing still, and then controlled at a lower second contact temperature the second contact.

[0075] According to the method of the present invention, normal temperature is, for example, generally 0 to 40°C.

[0076] According to a preferred embodiment of the present invention, the conditions for the first contact further include: relative to 1 mol of hydrochloric acid, the amount of meta...

Embodiment 1

[0134] This example illustrates the preparation method of the aluminum sol of the present invention.

[0135](1) Carry out the first contact with 1mol metal aluminum (China Aluminum Corporation) and 1mol (HCl) hydrochloric acid, control the temperature of the first contact process to be 50°C, the first contact time is 3h, and the initial concentration of hydrochloric acid used is 32% by weight ;

[0136] (2) The mixture after the first contact was left at room temperature at 20°C for 6 hours, and then mixed with γ-Al 2 o 3 (Shandong Aluminum Plant) and η-Al 2 o 3 (Shandong Aluminum Works) carries out the second contact, the second contact temperature is 30 ℃, the second contact time is 4h, the gamma-Al calculated as aluminum 2 o 3 , η-Al in aluminum 2 o 3 The molar ratio to the metal aluminum in step (1) is 0.05:0.05:1. The physical and chemical properties of aluminum sol are listed in Table 1.

[0137] aluminum sol 27 Al NMR determination, spectrogram see figure 1 ...

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Abstract

The invention relates to the field of silica-alumina sol used in catalytic cracking catalysts, and discloses a silica sol, a silica-alumina sol, preparation methods and application of the silica sol and the silica-alumina sol, a catalytic cracking catalyst and a preparation method of the catalyst. The SiO2 content of the silica sol is in a range of 25-40% by weight; the Na2O content of the silica sol is less than 0.15% by weight; the pH value of the silica sol is in a range of 2-10, the density of the silica sol is in a range of 1.1 g / cm<3>-1.3 g / cm<3>; and the viscosity of the silica sol is 200 mPa*s or more. The invention further provides the silica-alumina sol which contains an alumina sol having the advantages of fewer free chloride ions, optimized structure, large viscosity, low corrosion rate, high pH value and the like. The silica-alumina sol can strengthen particle structure of an adhesive and increase adhesive property of the adhesive; and the silica-alumina sol also can reduce blocking of active-component molecular sieve structures in the catalyst by the adhesive, reduce the influence degree of the adhesive to catalyst activity, can reduce the usage amount of molecular sieves in the catalyst and decrease the cost of the catalyst.

Description

technical field [0001] The present invention relates to the field of silica-alumina sol for catalytic cracking catalysts, in particular to a silica-alumina sol, a silica-alumina sol composed of the silica sol and a preparation method, and the application of the silica-alumina sol in the preparation of catalytic cracking catalysts, and a Catalytic cracking catalyst and its preparation method. Background technique [0002] Fluid catalytic cracking technology is the most important means of secondary processing of crude oil. With the deepening of the heavy and inferior quality of FCC feed, the content of active component molecular sieve in the catalyst has increased from 15-20% in the early stage to the present 35% or even 40% of the above. With the increase of molecular sieve content, the wear index and sphericity of the catalyst have become a very important issue in the catalyst preparation process. The catalyst must meet a certain strength requirement and at the same time, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J21/08B01J21/12B01J37/00B01J29/08C10G11/05
CPCB01J21/08B01J21/12B01J29/084B01J35/0013B01J37/0018C10G11/05C10G2300/70
Inventor 张万虹张杰潇许明德严加松邱中红田辉平
Owner CHINA PETROLEUM & CHEM CORP
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