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Preparation method for zirconia alumina and high chromium cast iron composite material

A high-chromium cast iron and composite material technology, which is applied in casting molding equipment, molds, mold components, etc., can solve the problems of increased wear and failure of parts, difficult manufacturing, and short service life, and improve impact toughness and quality. Good effect of improving binding ability

Inactive Publication Date: 2018-01-05
ANHUI FENGXING WEAR RESISTANT MATERIALS CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Under actual working conditions, some vulnerable parts not only have abrasive wear, but also are often accompanied by corrosion wear and high temperature wear. In a compound wear condition, various factors interact to aggravate the wear and failure of parts.
This type of working condition is common in mining, metallurgy, building materials and other industrial production, such as transporting thick slurry pumps containing coal slime and gangue. Corrosion of the flow medium, the service life is very short, although the part is small in size, it has high technical requirements and is difficult to manufacture

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0039] A preparation method of zirconium corundum high chromium cast iron composite material, comprising the following steps:

[0040] Modify the zirconium corundum ceramic particles to obtain zirconium corundum ceramic particles coated with a nickel layer, rinse and dry for later use;

[0041]Cut the foam plate with electric resistance wire to obtain foam samples, runners, sprues and inner runners, coat the surface of the foam samples with zirconium corundum ceramic particles, dry the foam samples and horizontal pouring The sprue, the sprue and the inner runner are bonded into one, and the coating is soaked and then dried to obtain a lost foam white mold;

[0042] Put the prepared lost foam white mold into the sand box, fill it with dry sand and vibrate it, scrape it flat, cover it with a plastic film, put a sprue cup, and use a vacuum pump to form a negative pressure at the bottom of the sand mold;

[0043] After the sand is fastened and formed, cast the high-chromium cast ...

Embodiment 1

[0082] Grind zirconium corundum ceramic particles with sandpaper to achieve a predetermined roughness;

[0083] Put the pretreated zirconium corundum ceramic particles in absolute alcohol, clean them with ultrasonic vibration for 15-20 minutes, and dry them after cleaning;

[0084] Put the decontaminated zirconium corundum ceramic particles into the roughening solution, the temperature of the roughening solution is 15-30°C, and the roughening time is 4 minutes; the roughening solution contains 3% HNO 3 and 2%HF, the 3%HNO 3 and 2%HF volume fractions are 60% and 40% respectively;

[0085] Take out the roughened zirconium corundum ceramic particles, wash and dry them, put them in the sensitizing solution, and sensitize them at room temperature for 8 minutes, take out the sensitized zirconium corundum ceramic particles, and put them in an acetone solution for ultrasonic cleaning. drying; the sensitization solution includes 40g / L SnCl 2 and 4% HCl, the SnCl 2 Add to the HCl so...

Embodiment 2

[0094] Grind zirconium corundum ceramic particles with sandpaper to achieve a predetermined roughness;

[0095] Put the pretreated zirconium corundum ceramic particles in absolute alcohol, clean them with ultrasonic vibration for 20 minutes, and dry them after cleaning;

[0096] Put the decontaminated zirconium corundum ceramic particles into the roughening solution, the temperature of the roughening solution is 30°C, and the roughening time is 5 minutes; the roughening solution includes 3% HNO 3 and 2%HF, the 3%HNO 3 and 2%HF volume fractions are 60% and 40% respectively;

[0097] Take out the roughened zirconium corundum ceramic particles, wash and dry them, put them in a sensitizing solution, and sensitize them at room temperature for 12 minutes, take out the sensitized zirconium corundum ceramic particles, and put them in an acetone solution for ultrasonic cleaning. drying; the sensitization solution includes 40g / L SnCl 2 and 4% HCl, the SnCl 2 Add to the HCl solution,...

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PUM

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Abstract

The invention relates to a preparation method for a zirconia alumina and high chromium cast iron composite material. The prepared composite material is high in hardness, abrasion resistance and toughness, and the binding strength between the zirconia alumina and the high chromium cast iron is high. The preparation process of the composite material comprises the following steps that zirconia alumina ceramic particles are modified, and the zirconia alumina ceramic particles with the surfaces plated with nickel layers are obtained, washed and dried for later use; foam plates are cut, foam samples, transverse pouring gates, straight pouring gates and inner pouring gates are obtained, the surfaces of the foam samples are coated with the zirconia alumina ceramic particles, the foam samples and the transverse pouring gates, the foam samples and the straight pouring gates as well as the foam samples and the inner pouring gates are stuck into wholes, coating is soaked and hung and then dried, and a lost foam garage kit is obtained; the prepared lost foam garage kit is placed into a sand box, the sand box is filled with dry sand, holt ramming and flattening are conducted, covering is conducted through a plastic thin film, a pouring cup is placed, and the lower portion of a sand mold is subjected air exhaust to from the negative pressure through a vacuum pump; and after sand fastening forming, molten high chromium cast iron metal is poured, vacuum is released after pouring, a casting is taken out after cooling and solidification, and then heat treatment is conducted.

Description

technical field [0001] The invention relates to the field of composite materials, in particular to a method for preparing a zirconium corundum high-chromium cast iron composite material. Background technique [0002] As we all know, two objects that are in contact with each other or moving relative to each other will have friction on their surfaces. In general, friction is often accompanied by wear, and when the wear reaches a certain level, it will inevitably lead to the failure of various machines or parts. a great safety hazard. my country is also a big manufacturing country. In our country, departments such as metallurgy, mining, building materials, electric power, and coal use a lot of mining machinery, engineering machinery, and various crushing and grinding equipment. These equipment generally operate in harsh industrial environments. Under the circumstances, some parts will consume a large amount of metal every year due to the wear and tear of sand, ore, soil and oth...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/10C22C37/08B22C9/04B22C3/00B22C7/02B22D23/04B22C9/03C21D1/18C21D5/00C23C18/36C23C18/18
Inventor 苏勇陈晓龚胜伟胡朝晖陈学兵
Owner ANHUI FENGXING WEAR RESISTANT MATERIALS CO LTD
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