Preparation method of high spheroidization rate nanometer silicon micropowder

A technology of nano-silicon micropowder and spheroidization rate, applied in chemical instruments and methods, nanotechnology, inorganic chemistry, etc., can solve the problem of difficulty in further reducing the particle size of powder particles, restricting the popularization and application of nano-silicon micropowder, and complicated preparation process, etc. problems, to achieve the effect of being suitable for promotion and use, good dispersion and mobility, and wide applicability

Inactive Publication Date: 2018-07-31
凤阳力拓新型材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the advancement of technology, high-tech products have higher and higher requirements for raw material quality. Quartz sand products are limited in purity and particle size, and generally can only be used as raw materials for glass or ceramics, which cannot meet the high-purity and fine quality requirements of new industries. Due to the huge demand of the market, research on the preparation of high-purity ultrafine silica powder has gradually begun at home and abroad. Now the preparation of high-purity ultrafine silica powder generally includes the sol-gel method. The preparation process is complicated and the preparation cost is high. To a certain extent, the popularization and application of nano-silica powder is restricted. Therefore, it is of great economic and social benefit to find a method for preparing nano-silica powder with simple process and low cost. Ultrafine pulverization of quartz powder is the possibility of living nano-silica powder. One of the processes, the mechanical pulverization method currently used is to ultrafinely pulverize large-grained silica through the combined effects of impact, shear, friction and other forces generated by the superfine pulverization machine. The production process is easy to control, but the raw material requirements Higher, and as the particle size decreases, the particles will agglomerate due to the increase in surface energy, and it is difficult to further reduce the particle size of the powder. Therefore, further research on the preparation method of silicon micropowder is required.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] A method for preparing nano silicon micropowder with high spheroidization rate, after coarsely pulverized quartz sand raw materials are subjected to magnetic separation and pickling to remove impurities, ammonium chloride equivalent to 2% of its weight, 1.5 times of ammonium chloride with a mass concentration of 4% are added Sodium hydroxide solution was mixed, ball milled for 35 minutes under the condition of ball-to-material ratio of 15:1, the resulting slurry was filtered and roasted for 1.5 hours at a temperature of 240°C, and 8% of its weight was added after iron removal. The formamide solution of hexamethyldisiloxane with a concentration of 2% is ball-milled for 3 hours under an inert gas with a ball-to-material ratio of 9:1. After completion, it is irradiated with far-infrared rays at a temperature of 85°C for 35 seconds. After completion, Grind to 3500 mesh with high-energy ball mill or supersonic speed.

[0012] Wherein, the mass content of silicon dioxide in t...

Embodiment 2

[0015] A method for preparing nano-silicon micropowder with high spheroidization rate. After the coarsely crushed quartz sand raw material is subjected to magnetic separation and pickling to remove impurities, ammonium chloride equivalent to 3% of its weight and twice the mass concentration of 6% ammonium chloride are added. Sodium hydroxide solution was mixed, ball milled for 30 minutes under the condition of ball-to-material ratio of 14:1, the resulting slurry was filtered and roasted for 2 hours at a temperature of 220°C, and 10% of its weight was added after iron removal The formamide solution of hexamethyldisiloxane with a concentration of 3% is ball milled for 4 hours under an inert gas with a ball-to-material ratio of 10:1. After completion, it is irradiated with far-infrared rays at a temperature of 80°C for 40 seconds. After completion, Grind to 3200 mesh with high-energy ball mill or supersonic speed.

[0016] Wherein, the mass content of silicon dioxide in the quart...

Embodiment 3

[0019] A method for preparing nano-silicon micropowder with high spheroidization rate. After coarsely pulverized quartz sand raw materials are subjected to magnetic separation and pickling to remove impurities, ammonium chloride equivalent to 1% of its weight and 3 times the mass concentration of 2% ammonium chloride are added. Sodium hydroxide solution was mixed, ball milled for 40 minutes under the condition of ball-to-material ratio of 16:1, the resulting slurry was filtered and roasted for 1 hour at a temperature of 260°C, and 6% of its weight was added after iron removal. The formamide solution of hexamethyldisiloxane with a concentration of 1% is ball-milled for 2 hours under an inert gas with a ball-to-material ratio of 8:1. After completion, it is irradiated with far-infrared rays at a temperature of 90°C for 30 seconds. After completion, Grind to 3800 mesh with high-energy ball mill or supersonic speed.

[0020] Wherein, the mass content of silicon dioxide in the quar...

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Abstract

The invention belongs to the technical field of nanometer silicon micropowder preparation, and more specifically relates to a preparation method of a high spheroidization rate nanometer silicon micropowder. The preparation method comprises following steps: a quartz sand raw material is subjected to coarse crushing, magnetic selecting, and acid pickling to remove impurities, an ammonium chloride and sodium hydroxide solution are added for mixed ball milling, an obtained grinding slurry is filtered and sintered, iron removing is carried out, a methanamide solution of hexamethyldisiloxane is added for ball milling, after ball milling, far infrared ray irradiation at 80 to 90 DEG C is carried out for 30 to 40s, and high performance ball milling or supersonic speed grinding is carried out untilparticle size ranges from 3200 to 3800 meshes so as to obtain a finished product. Compared with the prior art, the preparation method possesses following advantages: the whiteness and the spheroidizing rate of amorphous nanometer silicon powder are increased, the spheroidizing rate is high, few impurity elements are contained, excellent dispersibility and fluidity are achieved, the preparation method is simple, the conditions are simple and are easy to control, the quality of obtained products is stable, yield is high, the applicability is high, and the preparation method is suitable for popularization.

Description

technical field [0001] The invention belongs to the technical field of preparing nano-silicon powder, and in particular relates to a preparation method of nano-silicon powder with high spheroidization rate. Background technique [0002] With the advancement of technology, high-tech products have higher and higher requirements for raw material quality. Quartz sand products are limited in purity and particle size, and generally can only be used as raw materials for glass or ceramics, which cannot meet the high-purity and fine quality requirements of new industries. Due to the huge demand of the market, research on the preparation of high-purity ultrafine silica powder has gradually begun at home and abroad. Now the preparation of high-purity ultrafine silica powder generally includes the sol-gel method. The preparation process is complicated and the preparation cost is high. To a certain extent, the promotion and application of nano-silica powder is restricted. Therefore, it i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B21/068B82Y40/00
CPCC01B21/068B82Y40/00
Inventor 丁飞飞
Owner 凤阳力拓新型材料有限公司
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