Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Vertical type sinter cooler with chute type distributing device and sinter cooling method

A cooling machine and sintering technology, which is applied in the direction of furnace charge, discharged materials, waste heat treatment, etc., can solve the problems of low waste heat utilization rate, high air leakage rate of the cooling machine, and material wear at the feed port, etc., and achieve waste heat recovery efficiency High efficiency, low equipment maintenance, reliable sealing effect

Active Publication Date: 2018-12-07
ZHONGYE-CHANGTIAN INT ENG CO LTD
View PDF9 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

No matter which way you choose, it will cause a high investment cost, which is not cost-effective in terms of economic indicators;
[0007] 2) The open circulation of the air flow leads to low utilization rate of waste heat and pollutes the environment: Since the air flow of the "extraction type longitudinal plate cooling technology" is an open circuit circulation, the air from the waste heat boiler is directly exhausted and not recycled, resulting in more than 100 Sensible heat of the air at a high temperature is wasted, and the discharged air contains a large amount of small particles of dust, causing a certain degree of particulate matter pollution to the atmosphere;
[0008] 3) The material at the feed inlet is severely worn: due to the "ventilated longitudinal plate cooling technology" that sets the material seal at the feed chute, there will be a friction distance between the lower part of the material seal and the upper layer of the material surface in the plate cooler box
At this time, the sintered material is easily pulverized and broken when it is rubbed under the double-layer harsh working conditions of high temperature and upper material column extrusion, thereby reducing the yield of the sintering machine;
[0009] 4) The environmental pollution is serious: due to the negative pressure ventilation technology adopted in the "ventilation type longitudinal plate cooling technology", it does not set a sealing cover device at the lower tray of the box body
In this way, when the sinter is scraped off by the scraper device, it is easy to cause a large number of fine particles and dust to splash
And once the exhaust fan breaks down and repaired, all the material dust pushed around the plate cooler will enter the atmosphere, causing extremely bad influence on the operating environment next to the machine
[0010] 5) The thermal efficiency of the waste heat boiler has not reached the highest: because the "ventilated longitudinal plate cooling technology" does not accurately classify the air passing through the material layer according to the air temperature, but mixes it all into the waste heat boiler, so when the outlet air temperature of the low temperature section is too low , it will inevitably lower the temperature of the air entering the waste heat boiler, thereby reducing the thermal efficiency value of the waste heat boiler
No matter which cooling method is used, the cooling machine has problems such as large air leakage rate, high fan power consumption, low sensible heat recovery rate, and low boiler thermal efficiency.
In other words, in the current environment where the market has increasingly stringent requirements for energy saving and green manufacturing in sinter production, the original equipment structure has been difficult to achieve efficient recovery and utilization of sinter sensible heat

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Vertical type sinter cooler with chute type distributing device and sinter cooling method
  • Vertical type sinter cooler with chute type distributing device and sinter cooling method
  • Vertical type sinter cooler with chute type distributing device and sinter cooling method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0123] The height of the tower body 3 is 9 meters, and the outer diameter of the tower body 3 is 13 meters. The height of the discharge cone 9 is 7 meters. The discharge device is a vibrating feeder P. Above the inside of the tower body 3 , a ring-shaped first radiant heat recovery device F01 is formed by assembling a plurality of ring-shaped hollow plates.

[0124]The diameter of the hood is 2.5 meters. The inner diameter of the wind ring is about 11 meters. The daily processing capacity of sinter is 8600 tons / day. The temperature of the sintered ore before entering the silo 2 is about 700°C, and the temperature of the hot air at the hot air outlet 10 reaches about 500°C. The recovered heat is used to generate electricity, and the power generation is about 35 kWh.

[0125] Compared with the prior art annular cooler, the advantages are: high power generation, low air leakage rate, small dust emission, simple and reliable equipment, and because of better sealing, the techn...

Embodiment 2

[0128] Repeat embodiment 1, just further be provided with the second radiant heat recoverer F01a at the front end of hot blast outlet 10; Adopt shell and tube type heat exchanger, as Figure 12 shown.

Embodiment 3

[0130] Repeat embodiment 2, just discharge equipment is plate feeder 14, as Figure 10 shown.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a vertical type cooler with a chute type distributing device. The vertical type cooler comprises a feed inlet (1), a stock bin (2), a tower body (3), an umbrella-shaped chute (4), vertical chutes (5), a cooling section (6) and a hot air outlet (10) in the upper portion of the tower body (3). The feed inlet (1) is formed in the upper portion of the tower body (3), the upperend of the stock bin (2) is connected with the feed inlet (1), the lower end of the stock bin (2) is connected with the upper end of the umbrella-shaped chute (4), the lower ends of branches of the umbrella-shaped chute (4) are connected with the upper ends of the corresponding vertical chutes (5), and the lower portions of the vertical chutes (5) are provided with the cooling section (6). A uniform air inlet device (7) is arranged below the cooling section (6), a plurality of discharging conical hoppers (9) are arranged on the lower side of the uniform air inlet device (7), and the lower sideof each discharging conical hopper (9) is provided with a discharging device. The cooler is simple in structure, reliable in sealing and high in waste heat recovery efficiency.

Description

technical field [0001] The invention relates to a vertical sinter cooler with a chute-type distributor and a sinter cooling method, belonging to the fields of ironmaking and environmental protection. Background technique [0002] In the modern sintering process, "cooling" is one of the most critical processes. After the sintered ore has been roasted by the sintering machine, it has formed a high-temperature finished ore. How can it be protectively cooled without affecting its quality and yield, so that it can be sent to the finished product ore bin through a belt conveyor, and at the same time The perfect recovery and utilization of the sensible heat energy it carries has always been a problem that technicians in the industry have been constantly studying. Since the 1960s, the cooling process of sinter has been developed rapidly, which is mainly divided into three categories: belt cooling, ring cooling and disk cooling. In the late market competition, the strip cooling tec...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): F27D15/02F27D17/00F27D3/00F27D19/00
CPCF27D3/00F27D15/0286F27D17/004F27D19/00F27D2019/0003F27M2003/04Y02P10/25
Inventor 张震贺新华
Owner ZHONGYE-CHANGTIAN INT ENG CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products