System and technology for continuous film production of beet sugar

A technology of beet sugar and continuous membrane, which is applied in the direction of sugar leaching from beet, sucrose production, sugar production, etc., can solve the problems of sugar juice degradation, low sugar production efficiency, and decline in sugar juice quality, and achieve the reduction of non-sugar production. Content of molecular substances, reduction of risk of degradation and darkening, effect of reducing color and turbidity

Active Publication Date: 2019-02-19
四川绿沃创新环保工程有限公司
View PDF4 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, beet sugar factories usually use bicarbonate method to clarify sugar juice, which can generally remove 30-45% of non-sugar content in the exuded juice, but the efficiency is too low, and the lime consumption is large, and it is difficult to deal with a large amount of lime residue. Environmental pollution is more serious
[0004] (2) The hammer of clear juice is not high enough, and the content of main non-sugar components in clear juice is relatively high, including inorganic salts, nitrogenous substances, reducing sugars, etc., subsequent evaporation load is heavy, energy consumption is high, and sugar production efficiency is low
[0005] (3) Due to the high latent heat of vaporization of water, the evaporation of water will consume a large amount of heat energy and fuel, resulting in an increase in production costs; in addition, the traditional evaporation concentration process, the evaporation temperature is 125-135 ° C, and the residence time of sugar juice is long. The high temperature of time will easily degrade the sugar juice, deepen the color, and reduce the quality of the sugar juice, which will eventually affect the quality of the product

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • System and technology for continuous film production of beet sugar

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0029] A continuous membrane production system for beet sugar, including juice permeator 1, pump I2, liquid cyclone I3, high-frequency vibrating screen I5, pump II6, mixer 7, static mixer 8, liquid cyclone II9, high-frequency vibration Sieve II 11, pump III 13, ultrafiltration membrane 14, nanofiltration membrane 15, pump IV 17, reverse osmosis membrane group 18, evaporator 19 and crystallizer 20;

[0030] The liquid outlet pipeline of the juice percolator 1 is connected to the liquid inlet of the liquid cyclone I3, and a pump I2 is arranged between the juice permeator 1 and the liquid cyclone I3, and the liquid outlet at the upper end of the liquid cyclone I3 passes through the pipeline and the liquid cyclone I3. The liquid inlet of the high-frequency vibrating screen I5 is connected, the liquid outlet of the high-frequency vibrating screen I5 is connected with the liquid inlet of the mixer 7 through a pipeline, and a pump II6 is arranged between the high-frequency vibrating s...

Embodiment 1

[0037] A method for producing beet sugar based on the continuous membrane of the above-mentioned system, comprising the following steps:

[0038] (1) Pretreatment: after the beet is washed and shredded, the sugar in the beet is extracted in the exudator 1 with water as a solvent to obtain beet juice;

[0039] (2) Impurity removal: use hydrocyclone I3 to remove large particles of impurities such as silt and vegetable dregs mixed in the beet juice, and then use high-frequency vibrating screen I5 to remove tiny particles of impurities in the beet juice. The operating temperature of the coupling of liquid vessel I3 and high frequency vibrating screen I5 is 60°C;

[0040] (3) Enzymolysis: the beet juice after impurity removal is mixed evenly with compound enzyme in mixer 7, and described compound enzyme is made up of pectinase and amylase, and the mass ratio of pectinase and amylase is 4:1, The amount of compound enzyme added is to add 10 mg of compound enzyme in every 1L of beet ...

Embodiment 2

[0048] A method for producing beet sugar based on the continuous membrane of the above-mentioned system, comprising the following steps:

[0049] (1) Pretreatment: after the beet is washed and shredded, the sugar in the beet is extracted in the exudator 1 with water as a solvent to obtain beet juice;

[0050] (2) Impurity removal: use hydrocyclone I3 to remove large particles of impurities such as silt and vegetable dregs mixed in the beet juice, and then use high-frequency vibrating screen I5 to remove tiny particles of impurities in the beet juice. The operating temperature of liquid vessel Ⅰ3 and high frequency vibrating screen Ⅰ5 are both 70°C;

[0051] (3) Enzymolysis: the beet juice after impurity removal is mixed evenly with compound enzyme in mixer 7, and described compound enzyme is made up of pectinase and amylase, and the mass ratio of pectinase and amylase is 4:1, The amount of compound enzyme added is to add 10 mg of compound enzyme in every 1L of beet juice, and...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a system and technology for continuous film production of beet sugar and belongs to the field of sugar making. The system comprises a juice penetration device (1), a liquid rotation device I (3), a high-frequency vibration sieve I (5), a mixer (7), a static mixer (8), a liquid rotation device II (9), a high-frequency vibration sieve II (11), an ultrafiltration membrane (14), a nanofiltration membrane (15), a reverse osmosis membrane unit (18), an evaporator (19) and a crystallizer (20). According to the system for continuous film production of the beet sugar, intelligent continuous operation is achieved, the step of cleaning lime is omitted, and environmental pollution is not caused. Compared with clear juice in the prior art, the sugar degree of the obtained pre-concentrated juice is increased by 10-16 wt%, and the evaporation load can be lowered by 60-70% through increase of the sugar degree; the efficiency is improved, and the cost is lowered.

Description

technical field [0001] The invention belongs to the field of sugar production, and in particular relates to a system and a process for producing beet sugar with a continuous membrane. Background technique [0002] The sugar beet sugar production process mainly includes washing vegetables, shredding, juice extraction, clarification, evaporation concentration, evaporation crystallization, separation of molasses, white sugar packaging and other processes. Because the non-sugar components in beet exudate juice, including suspended particles, pigment substances, salt substances, reducing sugar, pectin and betaine, etc., will affect the quality of sugar products, and increase the amount of waste honey and sugar loss, so in the process of Before the concentration and crystallization of sugar juice, it is necessary to clarify the exudate juice to remove non-sugar impurities as much as possible, so as to improve the purity of the sugar juice, reduce the viscosity and color value, and...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C13B10/08C13B20/00C13B20/16C13B25/00C13B30/00C13B30/02
CPCC13B10/08C13B20/002C13B20/16C13B20/165C13B25/00C13B30/002C13B30/02
Inventor 邱全国武长安
Owner 四川绿沃创新环保工程有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products