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A kind of preparation technology of sheet dry mortar

A preparation process and sheet-like technology, which is applied in the field of preparation technology of sheet-like dry mortar, can solve the problems of unstable product quality, uneven distribution, shortened setting time, etc., so as to shorten the time required for melting, improve preparation efficiency, reduce The effect of preparing energy consumption

Active Publication Date: 2021-10-26
CHINA INST OF BUILDING STANDARD DESIGN & RES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are two main problems in its application: one is that serious dust pollution is generated when adding water and mixing at the construction site, and the other is that the discrete product form and large raw material density difference lead to easy segregation and uneven distribution of components. Product quality is not stable
A higher heating temperature will have two negative effects: one is high energy consumption for preparation, and the other is a decrease in product performance
For example, when the heating temperature of cement exceeds 100°C, the setting time will be shortened sharply, and false setting will appear, and other organic additives in the mortar will often change color, embrittlement, etc. when the temperature exceeds 100°C, which will affect the performance of the mortar. influences

Method used

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  • A kind of preparation technology of sheet dry mortar
  • A kind of preparation technology of sheet dry mortar
  • A kind of preparation technology of sheet dry mortar

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] A kind of preparation technology of sheet dry mortar, comprises the steps:

[0051] (1) 20 parts by weight of cement, 70 parts by weight of river sand, 6 parts by weight of fly ash, 2 parts by weight of ethylene-vinyl acetate copolymer rubber powder, 1 part by weight of hydroxypropyl methylcellulose, and 1 part by weight of glass Fibers (0.3 mm) are mixed to obtain a dry blend;

[0052] (2) Heat and melt 8 parts by weight of polyethylene glycol (average molecular weight 4000) at 56°C-58°C to obtain glue;

[0053] (3) Stir and mix the dry mix in step (1) and the polyethylene glycol glue in step (2) in a container to obtain a wet mix, and keep the temperature of the wet mix at 56°C-58°C by heating the container ℃;

[0054] (4) The wet mixture in the step (3) is evenly coated on both sides of the plane of the glass fiber mesh cloth to obtain a wet sheet mortar with a thickness of 3mm;

[0055] (5) Cool the wet sheet-like mortar in step (4) at 25°C for 10 minutes to hard...

Embodiment 2

[0057] A kind of preparation technology of sheet dry mortar, comprises the steps:

[0058] (1) 45 parts by weight of cement, 5 parts by weight of lime, 25 parts by weight of river sand, 10 parts by weight of expanded perlite, 12 parts by weight of desulfurized gypsum, 2 parts by weight of vinyl acetate-ethylene-higher fatty acid vinyl ester ternary Copolymer rubber powder, 0.5 parts by weight of methyl cellulose, and 0.5 parts by weight of polypropylene fiber (0.3mm) are mixed to obtain a dry blend;

[0059] (2) 7 parts by weight of polyethylene glycol (average molecular weight 6000) was heated and melted at 58°C-60°C to obtain glue;

[0060] (3) Stir and mix the dry mix in step (1) and the polyethylene glycol glue in step (2) in a container to obtain a wet mix, and keep the temperature of the wet mix at 58°C-60°C by heating the container ℃;

[0061] (4) The wet mixture in the step (3) is evenly coated on both sides of the plane of the glass fiber mesh cloth to obtain a wet ...

Embodiment 3

[0064] A kind of preparation technology of sheet dry mortar, comprises the steps:

[0065] (1) With 28 parts by weight of cement, 5 parts by weight of lime, river sand of 55 parts by weight, vitrified microspheres of 5 parts by weight, 4 parts by weight of slag powder, 1.8 parts by weight of ethylene-vinyl acetate copolymer rubber powder, 0.2 parts by weight Parts by weight of carboxyethyl methyl cellulose, 0.1 parts by weight of polycarboxylate water reducer, 0.4 parts by weight of calcium chloride, and 0.5 parts by weight of polyamide fiber (0.3mm) are mixed to obtain a dry blend;

[0066] (2) 6 parts by weight of polyethylene glycol (average molecular weight 8000) was heated and melted at 62°C-64°C to obtain glue;

[0067] (3) Stir and mix the dry mix in step (1) and the polyethylene glycol glue in step (2) in a container to obtain a wet mix, and keep the temperature of the wet mix at 62°C-64°C by heating the container ℃;

[0068] (4) The wet mixture in the step (3) is ev...

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Abstract

The invention is applicable to the field of construction mortar, and provides a preparation process of sheet-like dry mortar. The water-soluble hot-melt adhesive is melted separately and then mixed with a dry mixture to obtain a wet mixture, and the wet mixture is adhered to the surface of the support body. On both sides of the plane, after cooling and hardening, a flaky dry mortar is obtained. This method can significantly reduce the heating temperature of the water-soluble hot-melt adhesive and reduce the energy consumption of preparation; at the same time, the efficiency of mortar preparation can be improved due to the shortened heating time; moreover, the dissolution temperature of the water-soluble hot-melt adhesive selected in the present invention is less than 100°C , when mixed with inorganic cementitious materials, etc., the mixing temperature is also within 100°C, which will not affect the performance of inorganic cementitious materials such as cement and other organic additives, thus ensuring the overall performance of the mortar.

Description

technical field [0001] The invention relates to the field of construction mortar, in particular to a preparation process of sheet-like dry mortar. Background technique [0002] Dry-mixed mortar is a dry powder mixed with cementitious materials, aggregates, additives and other raw materials. It is one of the most used materials in construction projects. However, there are two main problems in its application: one is that serious dust pollution is generated when adding water and mixing at the construction site, and the other is that the discrete product form and large raw material density difference lead to easy segregation and uneven distribution of components. Product quality is unstable. [0003] An existing solution to the above-mentioned problems is to prepare sheet-like mortar by hot-melt method, such as patent EP2994283B1, that is, adding water-soluble hot-melt adhesive powder to the raw material of dry-mixed mortar and mixing to form a new mixture, and heating the mix...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/00C04B28/12C04B28/14
CPCC04B28/00C04B28/12C04B28/14C04B28/144C04B2201/50C04B14/06C04B18/08C04B24/26C04B24/383C04B14/42C04B24/32C04B7/00C04B7/34C04B14/185C04B16/0633C04B14/22C04B18/141C04B2103/302C04B22/124C04B16/0691
Inventor 迟碧川罗文斌王新平陈伯如郑阳商宇飞代丹丹
Owner CHINA INST OF BUILDING STANDARD DESIGN & RES
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