Method for dressing-smelting combination extracting manganese and comprehensively recovering nickel, cobalt and copper from cobalt-manganese polymetallic oxide ore

A combined technology of polymetallic oxide ore, dressing and smelting, applied in the direction of improving process efficiency, can solve the problems of complex purification process, high cost, hard texture of cold alloy and slag, etc. simple craftsmanship

Active Publication Date: 2020-05-19
BEIJING MINING & METALLURGICAL TECH GRP CO LTD +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Due to the close symbiosis of manganese minerals in cobalt-manganese polymetallic ore and impurity minerals such as gangue, direct physical beneficiation cannot be separated and enriched. The current public research methods are to extract manganese through direct smelting and comprehensively recover nickel, cobalt, and copper. Direct smelting Roughly divided into pyrometallurgy, direct wet leaching, reduction roasting-acid leaching, but direct smelting needs to consume a large amount of reducing agent and smelting aids, and the cost is relatively high
Pyrometallurgy is mainly to reduce and smelt cobalt-manganese polymetallic ore at high temperature with coke as a reducing agent, reduce nickel, cobalt, and copper into the alloy, and reduce manganese into the smelting slag, and then further smelt and recover nickel from the alloy , cobalt, copper, and manganese-containing smelting slag to further smelt manganese-ferroalloy, because the cold alloy and slag produced by reduction smelting are hard, the subsequent crushing and grinding are difficult, the overall energy consumption is high, and the cost is high
Direct wet l...

Method used

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  • Method for dressing-smelting combination extracting manganese and comprehensively recovering nickel, cobalt and copper from cobalt-manganese polymetallic oxide ore

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Embodiment approach

[0038] (1) The cobalt-manganese polymetallic oxide ore is one or a mixture of seabed polymetallic nodules, seabed cobalt-rich crusts, terrestrial associated polymetallic manganese oxide ores, and cobalt ores.

[0039] (2) In step 1, more than 80% of fine ore particles have a particle size below 0.074 mm.

[0040] (3) In step 2, the reducing agent is a mixture of one or more carbonaceous reducing agents such as coal, coke, biomass, etc., preferably coal; the addition of the reducing agent is cobalt-manganese polymetallic oxidation 2% to 15% of the total mass of ore.

[0041] (4) In step 2, the metallization aid is a mixture of one or two of fluoride and silicon dioxide; the addition of each metallization aid does not exceed the total mass of cobalt-manganese polymetallic oxide ore 10%.

[0042] (5) In step 2, the fine ore obtained in step 1 is mixed with the metal sulfide obtained in step 6, then mixed with reducing agent and metallization aid, and a certain amount of water is ...

Embodiment 1

[0053] A method for cobalt-manganese polymetallic oxide ore dressing and smelting to extract manganese and comprehensively recover nickel, cobalt, and copper, used for cobalt-manganese containing 1.24% nickel, 0.23% cobalt, 0.82% copper, 6.3% iron, and 26.04% manganese The processing of polymetallic oxide ores may include the following steps:

[0054] Step 1A, crushing and grinding the cobalt-manganese polymetallic oxide ore until more than 80% of the cobalt-manganese polymetallic oxide ore has a particle size of less than 0.074 mm, so as to obtain fine ore.

[0055] Step 2A, uniformly mix the fine ore obtained in step 1A with anthracite coal accounting for 5% of the total mass of the cobalt-manganese polymetallic oxide ore, add a certain amount of water, and press into pellets with a diameter of 20 mm.

[0056] Step 3A. Dry and preheat the pellets prepared in step 2A. The drying and preheating temperature is 250°C, and the drying and preheating time is 4h, and then transfer t...

Embodiment 2

[0062] A method for cobalt-manganese polymetallic oxide ore dressing and smelting to extract manganese and comprehensively recover nickel, cobalt, and copper, used for cobalt-manganese containing 0.52% nickel, 0.68% cobalt, 0.13% copper, 14.38% iron, and 19.55% manganese The processing of polymetallic oxide ores may include the following steps:

[0063] Step 1B: Crushing and grinding the cobalt-manganese polymetallic oxide ore until more than 90% of the cobalt-manganese polymetallic oxide ore has a particle size of less than 0.074 mm, so as to obtain fine ore.

[0064] Step 2B, uniformly mix the fine ore prepared in step 1B with coal accounting for 10% of the total mass of the cobalt-manganese polymetallic oxide ore, add a certain amount of water, and press into pellets with a diameter of 20 mm.

[0065] Step 3B. Drying and preheating the pellets prepared in step 2B. The drying and preheating temperature is 180°C, and the drying and preheating time is 5h, and then transferred ...

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Abstract

The invention discloses a method for dressing-smelting combination extracting manganese and comprehensively recovering nickel, cobalt and copper from a cobalt-manganese polymetallic oxide ore. The method includes the steps that the cobalt-manganese polymetallic oxide ore is crushed and ground to obtain fine ore with a particle size of less than 0.25mm; the fine ore, a reducing agent, a metallization aid and water are is mixed and pressed into pellets; the pellets are transferred to a reducing furnace for metallization reduction roasting at 1000-1300 DEG C after dried and pre-heated, and a material after reduction roasting is cooled; the cooled material is crushed, ground, and magnetically separated to obtain nickel cobalt copper mixed concentrate and manganese concentrate; the manganese concentrate is leached with a sulfuric acid solution or manganese electrolytic waste liquid, and manganese leachate and residue are obtained by solid-liquid separation; a vulcanized agent is added intothe manganese leachate for purification to obtain a manganese sulfate solution and metal sulfide; and the manganese sulfate solution is electrolyzed to produce electrolytic manganese or electrolytic manganese dioxide. The method is simple in process, less in post-processing amount, high in recovery rate, low in energy consumption and low in cost.

Description

technical field [0001] The invention relates to the technical field of beneficiation and metallurgy of cobalt-manganese polymetallic oxide ore, in particular to a method for cobalt-manganese polymetallic oxide ore dressing and smelting to extract manganese and comprehensively recover nickel, cobalt and copper. Background technique [0002] Manganese is an important industrial raw material. With the development of science and technology, manganese and its compounds are widely used in metallurgy, chemical industry, light industry, electronic materials, agriculture and animal husbandry and other fields. The main feature of my country's manganese ore resources is that there are more lean ores and less rich ores. The traditional domestic manganese ore resources are mainly manganese carbonate ore, and manganese oxide ore is rarely developed and utilized due to its difficult treatment and complicated process. In recent years, with the reduction of manganese carbonate ore resources...

Claims

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Application Information

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IPC IPC(8): C22B47/00C22B1/02C22B23/00C22B15/00C22B3/08C22B3/44C22B3/10C22B3/14
CPCC22B47/00C22B1/02C22B23/043C22B23/0423C22B23/0446C22B15/0071C22B15/0069C22B15/0078C22B3/08C22B3/44C22B3/10C22B3/14Y02P10/20
Inventor 蒋训雄赵峰李达张登高汪胜东蒋伟冯林永
Owner BEIJING MINING & METALLURGICAL TECH GRP CO LTD
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