Method for controlling sufficient reaction of titanium and silicon carbide particles and aluminum-based cylinder sleeve prepared by method

A silicon carbide particle, fully reacting technology, applied in the field of aluminum-based composite materials and aluminum-based cylinder liner preparation, can solve the problems of poor fluidity, uneven hard particle silicon carbide, unstable friction, etc., to improve microhardness and The effect of tensile strength, uniform surface roughness and stable friction performance

Inactive Publication Date: 2020-08-07
周凡
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The existing aluminum-based composite materials have poor fluidity and difficulty in forming in the semi-solid state. The patent application number is CN201620262506.4: "An aluminum-based composite engine cylinder liner". In the production process of its products, common equipment makes fluorine The oxidation reaction process of potassium titanate and silicon carbide powder is not sufficient, and potassium fluoroaluminate and carbon salt by-products will be produced during the alloying process. In addition, metal compound impurities will be brought in during the reaction process, and the cleanliness is poor. Aluminum-based composite cylinder There are too many remaining aluminum alloys in the casing, the third phase particles generated by the reaction, the three phase particles will collide with each other

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  • Method for controlling sufficient reaction of titanium and silicon carbide particles and aluminum-based cylinder sleeve prepared by method
  • Method for controlling sufficient reaction of titanium and silicon carbide particles and aluminum-based cylinder sleeve prepared by method
  • Method for controlling sufficient reaction of titanium and silicon carbide particles and aluminum-based cylinder sleeve prepared by method

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[0028] Example 1: Method for controlling the full reaction of titanium and silicon carbide particles

[0029] The method for controlling the full reaction of titanium and silicon carbide particles includes the following steps. An electromagnetic stirrer is set in the medium-frequency stirred electric furnace, and 5%-20% Si is prepared according to the mass percentage, and the balance is Al. In the medium-frequency stirred electric furnace Stir uniformly to form a mixture. After the medium frequency stirring electric furnace is heated to 830℃-920℃, add 15%-40% of the mixture mass ratio of silicon carbide powder or diamond powder and 25%-80% of the mixture mass ratio of potassium fluorotitanate powder Electromagnetic stirring in the medium frequency stirred electric furnace for 10-50 minutes, the melt is formed in the medium frequency stirred electric furnace, and slagging is performed on the melt. When the temperature is 720℃-780℃, phosphorus salt modifier or phosphorus is added to...

Example Embodiment

[0033] Example 2: Method for controlling the full reaction of titanium and silicon carbide particles

[0034] The method for controlling the full reaction of titanium and silicon carbide particles includes the following steps. An electromagnetic stirrer is set in an intermediate frequency stirred electric furnace, and 5% Si is prepared according to the mass percentage, and the balance is Al. The intermediate frequency stirred electric furnace is uniformly stirred to form After the mixture is heated to 830℃ in the medium-frequency stirred electric furnace, 15% of the mixture mass ratio of silicon carbide powder and 25% of the mixture mass ratio of potassium fluorotitanate powder are added to the medium-frequency stirred electric furnace and electromagnetically stirred for 10 minutes to form in the medium-frequency stirred electric furnace After the melt, the melt is slagging off. When the temperature is 720°C, a phosphorous salt modifier is added to the slagging melt, and then trea...

Example Embodiment

[0035] Example 3: Method for controlling the full reaction of titanium and silicon carbide particles

[0036] The method for controlling the full reaction of titanium and silicon carbide particles includes the following steps. An electromagnetic stirrer is set in an intermediate frequency stirred electric furnace, and 12.5% ​​Si is prepared according to the mass percentage, and the balance is Al. The intermediate frequency stirred electric furnace is evenly stirred to form After the mixture is heated to 875℃ in the medium-frequency stirred electric furnace, the silicon carbide powder with a mixture mass ratio of 27.5% and the potassium fluorotitanate powder with a mixture mass ratio of 52.5% are added to the medium-frequency stirred electric furnace with electromagnetic stirring for 30 minutes, and the formation is formed in the medium-frequency stirred electric furnace After the melt is slagging off, the phosphorous copper modifier is added to the slagging off melt at a temperatu...

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Abstract

The invention discloses a method for controlling sufficient reaction of titanium and silicon carbide particles and an aluminum-based cylinder sleeve prepared by the method. Aluminum-based composite melt is subjected to medium-frequency electromagnetic stirring, and the number of times of mutual collision of potassium fluotitanate and silicon carbide powder is increased under the action of multiplepulses of magnetic force, so that the oxidation reaction process is accelerated, and the number of villiaumite and carbon in aluminum alloy is reduced; in the preparation process of silicon carbide and potassium fluotitanate, after Ti and SiC react, the particle diameter is large, particles are prone to agglomeration, the mass ratio is larger than that of aluminum, sinking is prone to occurrence,and the phenomenon that silicon carbide is not uniform in molten aluminum is caused, so that the aluminum-based composite melt particles are uniformly distributed and not prone to agglomeration, thematerial forming effect is improved, and the microhardness and tensile strength of an aluminum-based composite material are improved; and through the method for controlling sufficient reaction of thetitanium and silicon carbide particles, the aluminum-based casting melt is prepared into the aluminum-based cylinder sleeve according to the design requirement, the stress strength is uniform, the surface roughness is uniform, and the friction performance is stable.

Description

technical field [0001] The invention relates to the technical field of aluminum-based composite materials, in particular to the technical field of aluminum-based cylinder liner preparation. Background technique [0002] Usually by adding different particles to strengthen the aluminum matrix composite material, when preparing the aluminum matrix reinforced composite material containing SiC particles, due to the poor wettability between the SiC particles and the aluminum alloy, the preparation process requires high requirements. At present, there are mainly powder Metallurgy, spray deposition, stir casting and squeeze casting. The existing aluminum-based composite materials have poor fluidity and difficulty in forming in the semi-solid state. The patent application number is CN201620262506.4: "An aluminum-based composite engine cylinder liner". In the production process of its products, common equipment makes fluorine The oxidation reaction process of potassium titanate and s...

Claims

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Application Information

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IPC IPC(8): C22C21/04C22C32/00C22C26/00C22C1/02B22D13/02
CPCB22D13/02C22C1/026C22C21/04C22C26/00C22C32/0052
Inventor 周凡
Owner 周凡
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