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Economical hot die-casting die steel and preparation method thereof

A technology of hot die casting and die steel, which is applied in the field of economical hot die casting die steel and its preparation, which can solve the problems of high cost, reduced crack resistance, small heat treatment deformation, etc., and achieves low manufacturing cost and good resistance to high temperature oxidation The effect of stabilizing sex and tissue performance

Active Publication Date: 2020-08-25
朱文清
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advantages of 3Cr2W8V are high thermal strength, high tempering resistance, high thermal stability, good wear resistance and processing performance, the working temperature can reach 650 ° C, and medium hardenability; the disadvantage is serious carbide segregation, plasticity, toughness, Poor thermal conductivity, thermal fatigue resistance and erosion resistance
The advantage of 4Cr5MoSiV1 is that it has high thermal strength and hardness, good toughness, thermal fatigue performance and certain wear resistance under medium temperature conditions, and high hardenability, small heat treatment deformation, and the disadvantage is that the use temperature is lower than 600 ℃ , when the temperature is too high, the hardness decreases, and the crack resistance of the steel decreases significantly, which becomes the main cause of mold failure
The tool steel described in this US patent document contains not only Ni element, but also high content of Cr, Mo, and W elements, and the cost is relatively high
[0007] Aiming at the weakness of the above-mentioned existing technology with high cost, we have prepared hot die casting die steel that meets the performance requirements while greatly reducing the production cost through reasonable material design and process preparation.

Method used

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  • Economical hot die-casting die steel and preparation method thereof
  • Economical hot die-casting die steel and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Embodiment 1 into the barrel

[0032] production process

[0033] Analyze drawings and formulate crafts to make wooden molds;

[0034] According to the design and calculation of the wooden mold shape according to the factory drawings, sea sand is used for molding, the pouring is bottom pouring, and a 1 ton bottom pouring ladle is used, and the riser is filled after pouring at a medium speed. After 12 hours, open the box and cut off the riser. After cleaning the sand and polishing it, it will be tempered in the degradation furnace, and the flaw detection will leave the factory.

[0035] modeling

[0036] Based on the shrinkage rate of hot die casting die steel is 20% and the density is 7.8, The outer diameter of the round rod is delivered to make the wooden mold, which is made of sea sand, the proportion of glass water is 30%, the curing agent is 16%, and the riser is thermal insulation riser. Neck with chrome sand molding. The curing time is 30 minutes. Take out t...

Embodiment 2

[0054] Embodiment 2 into the barrel

[0055] The production process is the same as in Example 1, and the chemical composition of the hot die casting die steel in Example 2 is shown in Table 2.

[0056] Table 2

[0057] Element C Si mn Cr Mo P S AL percentage% 0.390 1.920 0.385 0.941 0.473 0.021 0.009 0.007

[0058] Mechanical properties test at room temperature: tensile strength (MPa) 1292, yield strength (MPa) 1208, hardness (HRC) 46, the mechanical properties meet the requirements.

Embodiment 3

[0059] Embodiment 3 into the barrel

[0060] The production process is the same as in Example 1, and the chemical composition of the hot die casting die steel in Example 3 is shown in Table 3.

[0061] table 3

[0062] Element C Si mn Cr Mo P S AL percentage% 0.390 1.670 0.555 0.968 0.173 0.019 0.018 0.005

[0063] Mechanical properties test: tensile strength (MPa) 1286, yield strength (MPa) 1004, hardness (HRC) 43, the mechanical properties meet the requirements.

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Abstract

The invention discloses economical hot die-casting die steel. The economical hot die-casting die steel comprises the following chemical components of, in percentage by weight, 0.25-0.45% of C, 1.0-5.0% of Si, less than or equal to 1.0% of Mn, less than or equal to 2.0% of Cr, less than or equal to 1.5% of Mo, less than or equal to 0.035% of P, less than or equal to 0.035% of S, less than or equalto 0.035% of AL, and the balance Fe and other inevitable impurities. When the hot die-casting die steel is produced, slag charge is added, wherein the slag charge comprises 5% or less of MnO2, 5% or less of Ti02, 5% or less of boric acid, 2% or less of industrial soda ash, 5%-15% of Na2O or K2O, 65%-70% of SiO2, 15%-30% of AL2O3, 10% or less of CaF2 and 10% or less of CaO. The invention further discloses a preparation method of the hot die-casting die steel, and on the basis that the die steel has the advantages of being high in strength, resistant to creep deformation, good in fracture toughness, stable in structure performance and the like, the production and manufacturing cost of the hot die-casting die steel is remarkably reduced.

Description

technical field [0001] The invention belongs to the technical field of iron and steel preparation, and in particular relates to an economical hot die casting die steel and a preparation method thereof. Background technique [0002] Die steel can usually be divided into three categories: hot work die steel, cold work die steel and plastic die steel. Hot work die steel is mainly used to manufacture aluminum alloy die-casting dies and copper-zinc die-casting dies. It is one of the most widely used and consumed die steels. Even if the liquid metal is in contact with each other, when the hot metal is put into the cavity of the hot work mold, the surface of the cavity will heat up sharply, and the surface layer will generate compressive stress and strain. The effect of tensile strain is very easy to cause thermal fatigue, and the hot work die steel is also subjected to a large impact load during its service. For this reason, the material for making the mold needs to have high th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/06C22C38/22C22C38/34C22C33/06C22B9/18
CPCC22C38/02C22C38/04C22C38/22C22C38/34C22C38/002C22C38/06C22C33/06C22B9/18Y02P10/25Y02P10/20
Inventor 朱文清
Owner 朱文清
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