Seamless flux-cored wire for high-strength steel welding of ocean engineering

A seamless flux-cored welding wire and marine engineering technology, applied in the direction of welding medium, welding equipment, welding/cutting medium/material, etc., can solve the problem of poor impact toughness of welding wire and weld metal that cannot meet the requirements of weld structure and mechanical properties , less slag-forming agent, welding processability and other problems, to achieve good welding processability, good moisture absorption resistance, and avoid the effect of grain growth

Active Publication Date: 2020-10-13
725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After the heat treatment of the existing flux-cored wire weld metal, the structure is coarsened, and a large number of carbides and impurity elements are precipitated at the grain boundaries, resulting in a significant drop in its low-temperature impact energy, which cannot meet the -60°C KV 2 The construction requirement of ≥80J, for example, the Chinese patent with the publication number CN104526188A discloses a seamless flux-cored welding wire that can be treated for stress relief after welding. The welding wire has low alloy content (Ni content less than 0.5%) and poor impact toughness. Cannot meet -60℃KV 2 The requirement of ≥80J; the Chinese patent with the publication number CN106624449A discloses a flux-cored welding wire for heat treatment of large and thick plates in marine engineering and its preparation method and application. 4.6% of the total weight of the welding wire, less slagging agent is not conducive to achieving good welding processability, and the impact toughness of the welding wire weld metal is poor (-40 °C KV 2 The minimum is 47J), which cannot meet the -60°C KV 2 The requirement of ≥80J; the Chinese patent with publication number CN109623193A discloses a seamless flux-cored welding wire for low-temperature steel with low hydrogen and high toughness and its preparation method. The flux-cored welding wire of this invention is used for welding low-temperature storage tanks, and the weld seam is As welded, it cannot meet the requirements for weld microstructure and mechanical properties after heat treatment, and the types of raw materials used in core powder are quite different

Method used

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  • Seamless flux-cored wire for high-strength steel welding of ocean engineering
  • Seamless flux-cored wire for high-strength steel welding of ocean engineering

Examples

Experimental program
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Effect test

Embodiment 1

[0041] The core powder of the seamless flux-cored wire includes the following components by mass percentage: rutile 44%, quartz 1.3%, sodium fluoride 1.3%, potassium titanate 3.9%, bismuth oxide 0.05%, high-carbon ferromanganese 10% , nickel powder 7%, rare earth ferrosilicon 4%, magnesium powder 3.5%, and the balance is iron powder. The filling rate of the core powder in the seamless flux-cored wire is 15%, and the diameter of the seamless flux-cored wire is 1.2mm.

Embodiment 2

[0043] The core powder of the seamless flux-cored wire includes the following components by mass percentage: rutile 46%, quartz 1.5%, sodium fluoride 1.3%, potassium titanate 4.5%, bismuth oxide 0.05%, high-carbon ferromanganese 11% , nickel powder 8%, rare earth ferrosilicon 4.5%, magnesium powder 2%, and the balance is iron powder. The filling rate of the core powder in the seamless flux-cored wire is 13%, and the diameter of the seamless flux-cored wire is 1.2mm.

Embodiment 3

[0045] The core powder of the seamless flux-cored wire includes the following components by mass percentage: rutile 45%, quartz 1.8%, sodium fluoride 1.6%, potassium titanate 5.0%, bismuth oxide 0.05%, high-carbon ferromanganese 9% , nickel powder 6%, rare earth ferrosilicon 3.5%, magnesium powder 3.5%, and the balance is iron powder. The filling rate of the core powder in the seamless flux-cored wire is 17%, and the diameter of the seamless flux-cored wire is 1.2mm.

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Abstract

The invention discloses a seamless flux-cored wire for high-strength steel welding of ocean engineering. The seamless flux-cored wire comprises low-carbon steel strip skin and flux core powder. The mass of the low-carbon steel strip skin accounts for 80% to 90% of the total mass of the seamless flux-cored wire, and the mass of the flux core powder accounts for 10% to 20% of the total mass of the seamless flux-cored wire. The flux core powder comprises the following components of, by mass, 43% to 48% of rutile, 1% to 2% of quartz, 1.2% to 2% of sodium fluoride, 3.5% to 5.5% of potassium titanate, 0.05% to 0.1% of bismuth oxide, 8% to 11% of high-carbon ferromanganese, 5.5% to 8.5% of nickel powder, 3% to 4.8% of rare earth ferrosilicon, 1.5% to 3.5% of magnesium powder, and the balance ironpowder. The seamless flux-cored wire is the seamless flux-cored wire for high-strength steel welding of ocean engineering; and by using the seamless flux-cored wire, a weld joint which is formed after welding with the seamless flux-cored wire is excellent in performance after being subjected to thermal treatment, has the good yield ratio, has higher impact toughness at a low temperature, has thedeposited metal impact energy of no lower than 90 J in the environment of minus 60 DEG C, and can be applied to welding on high-strength thick steel plates of ocean engineering.

Description

technical field [0001] The invention relates to the field of welding materials, in particular to a seamless flux-cored welding wire for high-strength steel welding in ocean engineering. Background technique [0002] With the continuous development of offshore oil and gas, my country has invested in the construction of many oil and gas platforms. Due to the harsh working environment of marine engineering equipment, the requirements for steel and supporting materials for marine engineering equipment are relatively high. Therefore, the demand for upgrading marine engineering equipment has been very high. strong. In terms of welding materials, high-strength steel supporting welding materials mainly rely on imports, and the lack of independent high-strength steel welding materials restricts the development of my country's marine engineering equipment industry. Therefore, it is urgent to carry out research and development of high-strength steel welding materials for marine engineer...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/12B23K35/30
CPCB23K35/0266B23K35/3053
Inventor 王亚彬张文军亢天佑付红亮
Owner 725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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