Preparation method of high-adaptability polycarboxylate superplasticizer suitable for low-quality aggregate

An adaptable, low-quality technology, applied in the field of concrete water reducer for building materials, can solve the problems of poor workability, unfavorable industrialization, and low reactivity of freshly mixed concrete, and achieve shortened reaction time, reduced production energy consumption, and high reactivity Effect

Inactive Publication Date: 2020-11-17
北京水木佳维新材料技术研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method needs to use a large amount of expensive silane monomers as raw materials, which is costly and unfavorable for industrialization
[0005] At present, most of the polycarboxylate superplasticizers designed for high mud content natural sand and machine-made sand use vinyl alcohol 4C (methallyl polyoxyethylene ether HPEG) and 5C (isopentenyl polyoxyethylene ether) TPEG) macromonomer is synthesized, affected by the low reactivity of its unsaturated double bond, the polymerization reaction generally needs to be carried out under high temperature conditions. Although the redox agent initiating system realizes normal temperature polymerization, the reaction time is also up to 3-5h. The production cycle is long, the energy consumption is high, and the polycarboxylate superplasticizer synthesized by HPEG and TPEG is still difficult to solve the problem of poor workability of machine-made sand freshly mixed concrete

Method used

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  • Preparation method of high-adaptability polycarboxylate superplasticizer suitable for low-quality aggregate
  • Preparation method of high-adaptability polycarboxylate superplasticizer suitable for low-quality aggregate

Examples

Experimental program
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Effect test

Embodiment 1

[0026] A preparation method of a highly adaptable polycarboxylate water reducer suitable for low-quality aggregates, comprising the following steps:

[0027] S1: Prepare dripping solution A and B: mix 22.5g acrylic acid, 7.5g vinyl phosphate, 2.5g thioglycolic acid, and 25g deionized water as dropping solution A; mix 0.95gL-ascorbic acid and 45g deionized water Uniformly used as dripping solution B, for later use;

[0028] S2: Add 250g of deionized water and 300g of EPEG monomer (average molecular weight 3000) into the reactor, stir at room temperature to fully dissolve, adjust the temperature to 15°C, add 2.7g of acrylic acid to adjust the acidity of the bottom solution, and stir evenly;

[0029] S3: At the initial temperature of 15°C, add 2.0g of 1% ferric chloride solution and 2.5g of 30% hydrogen peroxide solution to the mixed solution obtained in step S2, stir for 5 minutes and start adding liquid A and liquid B at a constant speed, and liquid A is added dropwise 60min, ...

Embodiment 2

[0032] A preparation method of a highly adaptable polycarboxylate water reducer suitable for low-quality aggregates, comprising the following steps:

[0033] S1: Adding solutions A and B: mix 24.3g of acrylic acid, 11.5g of 2-hydroxyethyl methacrylate phosphate, 1.75g ​​of mercaptopropionic acid, and 30g of deionized water as dropping solution A; mix 1.05gL- Mix ascorbic acid and 50g deionized water evenly as the dripping solution B, and set aside;

[0034] S2: Add 300g of deionized water and 360g of EPEG monomer (average molecular weight 3600) into the reactor, stir at room temperature to fully dissolve, adjust the temperature to 20°C, add 4.5g of acrylic acid to adjust the acidity of the bottom solution, and stir evenly;

[0035]S3: At the initial temperature of 20°C, add 2.5g of 1% ferrous sulfate solution and 3.0g of 30% hydrogen peroxide solution to the mixed solution obtained in step S2, stir for 5 minutes and start adding liquid A and liquid B dropwise at a constant spe...

Embodiment 3

[0038] A preparation method of a highly adaptable polycarboxylate water reducer suitable for low-quality aggregates, comprising the following steps:

[0039] S1: Prepare dripping solution A, B: mix 21.0g acrylic acid, 10.5g vinyl diethyl phosphate, 1.5g mercaptopropionic acid, and 25g deionized water evenly as dropping solution A; mix 1.35g sodium bisulfite, Mix 60g of deionized water evenly as dripping liquid B, set aside;

[0040] S2: Add 250g of deionized water and 300g of EPEG monomer (average molecular weight 3000) into the reactor, stir at room temperature to fully dissolve, adjust the temperature to 15°C, add 2.5g of acrylic acid to adjust the acidity of the bottom solution, and stir evenly;

[0041] S3: At the initial temperature of 15°C, add 2.0g of 1% ferrous sulfate solution and 2.5g of ammonium persulfate to the mixed solution obtained in step S2 in sequence, stir for 5 minutes and start adding liquid A and liquid B dropwise at a constant speed, and add liquid A dr...

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Abstract

The invention discloses a preparation method of a high-adaptability polycarboxylate superplasticizer suitable for low-quality aggregate. The high-adaptability polycarboxylate superplasticizer is prepared from an unsaturated polyoxyethylene ether monomer a, an unsaturated carboxylic acid monomer b and an unsaturated phosphate ester monomer c in a molar ratio of 1:(3.0-4.5):(0.5-1.0) under the action of a redox initiator and a chain transfer agent by carrying out an aqueous solution free radical polymerization reaction, wherein the dosages of the oxidant, the reducing agent and the chain transfer agent are respectively 0.4-1.2%, 0.1-0.5% and 0.2-0.8% of the total dosage of the monomer. The preparation method disclosed by the invention has the advantages of simple process, easily controlled conditions, short reaction time, low energy consumption and the like. The prepared high-adaptability polycarboxylate superplasticizer has extremely high adaptability when being applied to gravel aggregate with poor quality, high mud content and machine-made sand concrete, and shows excellent dispersing performance and slump retention capacity.

Description

technical field [0001] The invention belongs to the technical field of concrete water reducers for building materials, and in particular relates to a preparation method of a highly adaptable polycarboxylate water reducer suitable for low-quality aggregates. Background technique [0002] Polycarboxylate superplasticizer is a new generation of high-performance superplasticizer after lignosulfonate superplasticizer and naphthalene-based high-efficiency superplasticizer. It has the advantages of adjustable structure, green and environmental protection, and has been widely used in concrete. However, in recent years, the shortage of sandstone resources, quality deterioration, low-quality aggregates such as high mud content, high stone powder content, and poor gradation have greatly affected the dispersion and dispersion retention of polycarboxylate superplasticizers. Concrete workability is greatly reduced, slump and expansion are lost rapidly, and strength is reduced, which seri...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F283/06C08F220/06C08F230/02C04B24/24C04B103/30
CPCC08F283/065C04B24/246C04B2103/302
Inventor 徐忠洲
Owner 北京水木佳维新材料技术研究院有限公司
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