Auxiliary processing method for surface layer infiltration and weakening treatment for nickel and chromium alloy cutting
A technology of auxiliary processing and cutting processing, applied in the direction of metal material coating process, coating, solid diffusion coating, etc., can solve the problems of reducing the strength and plastic properties of the workpiece surface material, so as to reduce tool wear and improve cutting processing. The effect of poor performance and reduction of cutting energy consumption
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[0048] A third embodiment of the present invention, there is provided a workpiece for the above-described nickel, chromium alloy cutting surface infiltration of weakening processing aid processing method tellurium obtained.
[0049] Fourth embodiment of the present invention, there is provided an application of the surface layer for infiltration tellurium, nickel-chromium alloy cutting processing aid processing method of weakening adjustment processing of the alloy surface roughness.
[0050] In order to make it possible to understand the technical solution of the present invention more clearly, the technical solution of the present invention will be described in detail below.
Embodiment 1
[0052] Example superalloy material of the present embodiment is a nickel-based superalloy Inconel 718.
[0053] (1) at a cutting depth of 25μm to 25μm processing requirements, alloying layer thickness control, calculated using simulation software to simulate VASP first principles simulation result is: a solid element tellurium alloy element powder as a surface layer of the workpiece material weakening . The solid material is uniformly coated with elemental tellurium superalloy, the heating temperature is 850 ℃, heating rate of 50 ℃ / min, incubation time was 4 hours, to achieve weakened layer 25μm thick.
[0054] Example tellurium skin permeability mechanism of the present embodiment as weakening figure 1 Distance figure 1 Show elemental tellurium Ni and other elements to form a new crystalline phase, the crystalline phase caused by intergranular cracking.
[0055] Example embodiment of the present sample surface section after infiltration of elemental tellurium as figure 2 Shown,...
Embodiment 2
[0059] This embodiment is the same as in Example 1, except that: the heating temperature is 900 ℃, heating rate of 50 ℃ / min, incubation time was 4 hours, the weakened layer thickness is 30μm.
[0060] Structural changes before and after the surface microstructure tellurium infiltration, such as image 3 As shown, you can see the grain size increased significantly, increasing by nearly three times, in general, to increase the grain size decreased mechanical properties mean it.
[0061] Workpiece material after infiltration nanoindentation test tellurium from the surface to the inside of the base, such as Figure 4 , The results show that the hardness gradually increases from the surface to the interior of the base body, which can explain the mechanical properties are weakened.
[0062] Workpiece material after infiltration tellurium scratch test performed microns, a scratch across the surface of the substrate, the constant load test conditions were 100 mN, scratch speed of 5 m per ...
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