Preparation method and construction method of low-viscosity thick-coating type solvent-free epoxy drinking water tank paint

A thick-coating, solvent-free technology, which is applied in the field of coating paints, can solve the problems of poor water quality, shortening the pot life, and high viscosity of the paint film, so as to reduce the phenomenon of easy moisture absorption and whitening, improve flexibility, adhesion, and moisturization. Good wet dispersion effect

Active Publication Date: 2021-02-12
SHANGHAI ZHENHUA HEAVY IND CHANGZHOU COATINGS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The cabin can be classified as a confined space. General solvent-based coatings are applied in a confined space. If there is no effective ventilation, the volatilization of organic solvents will easily cause safety production accidents.
In the short term, the organic solvent in the paint film cannot be completely volatilized, and the residual organic solvent will also have a certain adverse effect on the performance of the paint film and the water quality after water pressure
[0005] 2) One-time thick coating is prone to sag problem
Solvent-free paints are very slow to surface dry, and generally take more than 2 hours to dry to the surface. During this time, the one-time thick paint is easy to sag without drying for a long time;
[0006] 3) The viscosity is high, so it cannot be applied directly
It is often necessary to add diluent for proper dilution during construction, which cannot achieve low VOC emission standards;
[0007] 4) The problem of inability to construct under low temperature and high humidity environment
Generally, the curing reaction speed of high-solid and solvent-free epoxy coatings is too slow at low temperature or the paint film is prone to oil surface phenomenon under high humidity conditions, which causes problems of sticking back and interlayer adhesion.
The temperature is low and the humidity is high, usually auxiliary heating equipment or dehumidification equipment is required, which consumes a lot of manpower and material resources
Slow curing reaction and sticking back will also affect the appearance quality of the film under low temperature and high humidity, causing problems such as poor water quality after water pressure, yellowing of the paint film, and inability to recoat, and interlayer adhesion problems that cannot be recoated will affect Late repair and touch-up problems, resulting in overcoat peeling
[0008] At present, in order to solve the problem that the solvent-free epoxy drinking water tank coating is applied at low temperature in winter, the viscosity increases sharply, the reaction speed is slow, and the hardening time is long, so it is difficult to adapt to the actual coating process requirements.
In the Chinese patent CN201010616731.0 low-temperature quick-drying solvent-free epoxy drinking water tank coating and its preparation method, what is added is a tertiary amine catalyst K-54 and a curing agent to react together, although the reactivity and hardening and drying speed of the coating are improved, but the time is greatly shortened. The activation period is shortened, which increases the difficulty of actual construction
CN201310416385.5 A fast-curing environment-friendly epoxy coating for drilling water tanks and its manufacturing method. Although it is a solvent-free epoxy, it contains zinc chrome yellow, which does not meet the drinking water hygienic and toxicological indicators, and has not been studied Drying and curing conditions in the thick coating state, and its salt spray resistance is also difficult to meet the requirements of the naval coating performance specification of not less than 2000h
[0009] In view of the fact that the existing solvent-free epoxy drinking water tank paint cannot be used for direct construction without diluent, VOC emission is difficult to be lower than 100g / L, the dry film thickness of one-time construction is less than 300 microns, and low temperature and high humidity cannot be applied. Problems such as direct recoating without sanding

Method used

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  • Preparation method and construction method of low-viscosity thick-coating type solvent-free epoxy drinking water tank paint
  • Preparation method and construction method of low-viscosity thick-coating type solvent-free epoxy drinking water tank paint
  • Preparation method and construction method of low-viscosity thick-coating type solvent-free epoxy drinking water tank paint

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] Low-viscosity thick-coat solvent-free epoxy drinking water tank paint, by mass percentage:

[0062] Liquid epoxy from bisphenol A: 21.6%;

[0063] Bisphenol F liquid epoxy resin 170: 8.4%;

[0064] Reactive diluent CGE: 3.8%;

[0065] Titanium dioxide: 5.8%;

[0066] Talc: 15.2%;

[0067] Feldspar powder: 21.5%;

[0068] Mica powder: 1.8%;

[0069] Auxiliary: 5.2% - specifically composed of 1.0% thixotropic agent, 2.5% toughening agent, 0.6% wetting and dispersing agent, 0.1% defoaming agent, 0.2% leveling agent, 0.8% adhesion promoter;

[0070] Phenalkamine curing agent (Evonik Chemical's 2738): 16.7%.

[0071]First, bisphenol A liquid epoxy resin, bisphenol F liquid epoxy resin, reactive diluent CGE, and additives are uniformly dispersed, and then titanium dioxide, talc powder, feldspar powder and mica powder are added, and the high-power dispersion equipment is used for high-speed shear dispersion 45min, during which the temperature is guaranteed to be 45-65...

Embodiment 2

[0073] Low-viscosity thick coating type solvent-free epoxy drinking water tank paint, its component content is calculated as:

[0074] Bisphenol A liquid epoxy resin: 36.8%;

[0075] Reactive diluent CGE: 4%;

[0076] Titanium dioxide: 4.4%;

[0077] Quartz powder: 31.2%;

[0078] Auxiliary 3.6% - specifically composed of 0.9% thixotropic agent, 1.2% toughening agent, 0.5% wetting and dispersing agent, 0.1% defoaming agent, 0.2% leveling agent, 0.7% adhesion promoter;

[0079] Phenalkamine curing agent (NC-558 of Cartley Company): 20%.

[0080] First, bisphenol A liquid epoxy resin, reactive diluent CGE, and additives are uniformly dispersed, then titanium dioxide and quartz powder are added, and the high-power dispersion equipment is used for high-speed shear dispersion for 50 minutes. During this period, the temperature is guaranteed to be 45-65°C to obtain the base material , namely component A. Phenalkamine curing agent is component B. Make sure that the two componen...

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Abstract

The invention belongs to the technical field of epoxy drinking water tank paint, and relates to low-viscosity thick-coating solvent-free epoxy drinking water tank paint and a preparation method and aconstruction method of the low-viscosity thick-coating solvent-free epoxy drinking water tank paint. According to the paint, liquid epoxy resin, an active diluent, a pigment filler, an auxiliary agentand a phenolic aldehyde amine curing agent are used as components. The liquid epoxy resin is bisphenol A liquid epoxy resin or/and bisphenol F type liquid epoxy resin, the reactive diluent is a monofunctional reactive diluent, and by optimizing the components, the finally prepared thick-coating solvent-free epoxy drinking water tank paint does not need to be diluted by additionally adding a diluent during construction, and the thickness of a dry film coated at one time is greater than or equal to 300 microns. After construction, the coating can be quickly dried at a low temperature, sagging caused by long-time non-drying is avoided, the thick coating can be promoted to have excellent adhesive force, chemical corrosion resistance, salt spray resistance and the like, the requirements of drinking water hygienic indexes and toxicological indexes can be met while the service life is prolonged, and the coating has positive significance.

Description

technical field [0001] The present invention relates to a coating paint, in particular to a food-grade anti-corrosion paint for the inner wall of drinking water tanks, which is suitable for drinking water tanks, ballast water tanks, drinking water storage tanks, drinking water tanks, inner walls of drinking water pipelines, etc. Formulation of epoxy coating for anticorrosion protection, its preparation method and application method. Background technique [0002] With the rapid development of the world economy, shipbuilding and other industries are also developing rapidly. In order to keep up with the modern concept of environmental protection and green, product technology must be upgraded as soon as possible. A ship is a special means of transportation that sails in various seas around the world. It is subjected to a marine climate and corrosion environment that is many times harsher than that of land. Moreover, due to its different structures and functions, the functions of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D163/00C09D163/02C09D7/61C09D7/63C09D7/65C09D5/08C09D7/20B05D7/24
CPCC09D163/00C09D7/61C09D7/63C09D7/65C09D5/08C09D7/20B05D7/24C08L2205/035C08L2205/025C08K2003/2241C08K2201/014B05D2504/00C08L63/00C08L77/00C08L57/02C08K13/02C08K3/22C08K3/34C08K5/5435
Inventor 戴红艳刘政超范晚秋
Owner SHANGHAI ZHENHUA HEAVY IND CHANGZHOU COATINGS CO LTD
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