Efficient wet rice flour cake production pre-processing equipment

A technology for processing equipment and wet powder, which is applied in the field of high-efficiency wet powder rice cake production front-end processing equipment, can solve the problems of nutrient loss, waste water discharge and environmental pollution, etc., to improve the production environment, reduce labor, and reduce process time. Effect

Pending Publication Date: 2021-05-04
黄山天丰食品股份有限公司
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AI-Extracted Technical Summary

Problems solved by technology

[0005] Its disadvantage is that processing in the form of pulping will lead to t...
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Method used

The difference of comparative example 1 and embodiment 1 is, chitosan is replaced into gingerol; Gingerol can not cross-linking reaction take place with coating matrix, anti-mildew anti-shock coating bonding ability becomes poor, causes integral film-forming The ability decreases and the adhesion of mold increases, which reduces the final comprehensive performance.
The spring support foot is conducive to the vibration of the vibration filter air dryer to promote the rice transmission, and the stainless steel conveyor belt is provided with a small mesh shape, and the vibration of the complete machine is conducive to the moisture filtration on the wet rice and the forward transmission of the rice , The rice passing through the stainless steel conveyor belt changes from wet rice with more moisture to rice with a specific moisture content. Vibration motors are installed on both sides of the transmission box, which can increase the overall vibration effect of the vibrating water filter and air dryer. Separated on both sides can make the vibration more uniform, improve the efficiency of water filtration and rice transmission; under the action of the blower, the wind from the air inlet Enter, flow through the heating pipe, the heated air enters the hot air pipe and then ent...
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Abstract

The invention relates to the technical field of food processing, and discloses efficient wet rice flour cake production pre-processing equipment aiming at the problem of serious nutrition loss caused by pulping processing in the existing rice cake processing technology. The efficient wet rice flour cake production pre-processing equipment comprises a rice soaking barrel and a wet rice conveying belt positioned below the rice soaking barrel, and also comprises a vibrating water filtering air dryer, a bucket elevator, a smashing device, a belt conveyor and a weighing coulter type mixing machine which are sequentially arranged; the wet rice conveying belt communicates with the rice soaking bucket and the vibrating water filtering air dryer; a rice flour outlet is formed in the weighing coulter type mixing machine; and the inner surface of the vibration water filtering air dryer is coated with a mildew-proof and anti-seismic coating. The wet rice is directly crushed, the rice cake is prepared by adopting a wet rice flour processing mode, the process steps are simple, the nutrition of the rice in the rice cake is ensured, the water is saved, the wastewater discharge is reduced, the equipment is more environment-friendly, the dryness of the production environment is improved, and the microbial reproduction is reduced.

Application Domain

Antifouling/underwater paintsPaints with biocides +4

Technology Topic

NutritionRice flour +7

Image

  • Efficient wet rice flour cake production pre-processing equipment
  • Efficient wet rice flour cake production pre-processing equipment
  • Efficient wet rice flour cake production pre-processing equipment

Examples

  • Experimental program(5)
  • Comparison scheme(3)
  • Effect test(1)

Example Embodiment

[0045]The preparation process of the coating matrix is:
[0046](1) After magnetic stirring, ethylene glycol monoethyl ether, methyl methacrylate, N-hydroxymethylacrylamide is dissolved in the reaction vessel, and tetra n-butanol titanium and dodecylhydroxypropyl sultane is added. Surganic base, temperature control at 60-70 ° C, reaction 0.5-1 h to prepare butr acid butyl acrylate-N-hydroxymethylacrylamide seed liquid; ethylene glycol monoethyl ether, methyl methacrylate, N- The ratio of hydroxymethylacrylamide, tetra n-butanol titanium and dodecylhydroxypropulfosulfosulfosulfosulfosulfosulfosulfides is 150-200 mL: 1-1.2mol: 1 mol: 25-30g: 35-45g;
[0047](2) Add benzoate to the above seed liquid, slowly warmed to 90-100 ° C for 1.5-1.8 hours to obtain a translucent viscous liquid, and when the liquid temperature is lowered to room temperature, the pH is adjusted to neutral; benzoic acid The mass ratio of vinyl ester and methacrylate-N-hydroxymethylacrylamide seed fluid is 1: 4-6;
[0048](3) Add 3-hydroxypropionic acid in a polymer solution to polymerization, and warmed to 85-90 ° C, stirred for 1-1.5 h, resulting in hydrophilic modified methacrylate-N-hydroxymethylene propylene Amide-benzoate polymer; 3-hydroxypropionic acid and polymer molar ratio of 1: 1-1.24;
[0049](4) Continue to add chlorogenic acid to methyl methacrylate - N-hydroxymethylacrylamide - benzoate polymer and add esterification reaction catalyst, at 90-105 ° C for 30-50 min to obtain ohcanic acid Modified methacrylate - N-hydroxymethylacrylamide-benzoate polymer.
[0050]Specific implementation steps:
[0051]The present invention uses a bubble rice bubble rice to exclude microfubus water, and wet rice enters the vibration filter water dry by wet rice, and dry the surface from the surface of the surface, and then feed the wet rice into the pulverizer. After the pulverized powder will fall into the following powder temporary storage tank (the hammer will be smashed into the powder on the inner wall), then the pulverized powder will be reflected in the grain shaker mixer after the belt conveyor (when When the powder reaches the specified amount, it will automatically stop. The electromagnetic valve valve will also turn off), the powder in the mixer mixer reaches the specified amount (one of the mixers have a scales, to the set value, weighing the weighting knife mixer When it is automatically stopped) After mixing the accessories into the mixer by the external spray tank, then the discharge of the reservoir is transferred to the subsequent cooking process.
[0052]The spring support is conducive to the vibration of the vibration filter dryer to promote rice transfer, and the stainless steel conveyor belt is provided with a small sieve shape, and the chasting of the whole machine is conducive to moisture moisture filtration and rice, and passes stainless steel. The molar of the conveyor belt has become a moist meter having a moisture containing a specific moisture content. There is a vibration motor on both sides of the transfer box, which can increase the vibration effect of the overall vibration filter water dryer, and the shaking can make the vibration becomes more uniform, improve the water filter and rice transmission efficiency; under the action of the blower, the wind is in the air outlet Enter, flow through the heating tube, after the heated wind enters the hot air tube and then enter the transfer case, and the hot air of the water vapor is discharged from the exhaust pipe under the action of the exhaust port, form a closed airflow cycle loop. The moist rice conveyor belt is separately on the category and sending a mesh, and the method is perpendicular to the mesh and the sending mesh. The top view is L-type, and the foam can be arranged along the pick-up section, which can save space, and the ciode corresponds to six The leaks can be used to increase the transmission efficiency of the wet rice conveyor belt, and the bubble bucket can be turned by; the lift belt is equipped with a uniform distribution box, the lift belt is rotated along the reflex lifting machine, the charge box is full When the rice is moved along the upper side of the reflex liter body, the charge box is always in the feed process, when the pulverizer is reached, the charge box reaches the end position of the reflex lifting machine body, from being The state is converted into an inverted state, i.e., the transfer of rice is completed, and the charge box is transported back to the starting point along the lower side of the reflex liter body (ie, the receiving station).
[0053]The mill is pulverized in the pulverizer, and the millennium enters the temporary storage tank of the powder, and the trough exit is provided with an electromagnetic valve valve, the solenoid valve valve and the belt conveyor are combined. When the belt conveyor Start delivery, the trough outlet is opened, and the pulverized rice is removed, and when the tranquaking groove is turned off, the belt conveyor stops conveying. When the rice material on the powder trough is viscous onto the wall of the powder, the air hammer hit the powder trough the outer wall of the trough, so that the rice is discharged from the exit of the powder trough. Weighing plow knife mixer in the weighing rice weight weight, when the weight of the rice is insufficient, the belt conveyor transmits the rice material, when the weight reaches the set value, the belt conveyor stops transmission. The spray tank is mixed together into the mixing tank, followed by the discharge to the lower storage tank, and the rice flour transmission of the rice is transferred from the rice powder outlet to the subsequent cooking process.

Example Embodiment

[0054]Example 1
[0055]A high-efficiency wet powder rice cake produces a front-circuit treatment apparatus, including a twisted rice barrel 1, a wet rice conveyor belt 2 below the foam drum 1, further comprising a vibration filter water dryer 3, a bucket hoist 4 , Pulverizing apparatus 5, belt conveyor 6, and a weight rim mixer 7, the wet rice conveyor belt 2 connecting the foam 1 and a vibrating filter water dryer 3, the name of the weight rim mixer 7 There is rice flour export 7.5.
[0056]The bubble bucket 1 is provided with a funnel outlet 1.1, the wet rice conveyor belt 2 including a method of sending a meter 2.2, and the pick-meter section 2.1 is located below the funnel. The pick-up segment 2.2 is placed in parallel, and the feed rice sections 2.2 are tilted, and the tilt height of the feeder section 2.2 is adapted to the height of the feed port 3.4. One of the six-mentioned leaks 5 can be used.
[0057]The vibration filter water dryer 3 includes a spring leg 3.1 and a transfer case 3.2 disposed on the spring leg 3.1, and the conveying casing 3.2 is provided with a stainless steel conveyor belt 3.3, the stainless steel conveyor belt 3.3 with a small diameter screen, One end of the transfer case 3.2 is provided with a feed port 3.5, which is provided with a discharge opening 3.5, which is distributed over both ends of the stainless steel conveyor belt 3.3 and a separate upper side. The conveying casing 3.2 is provided with a window 3.6, and a vibration motor 3.7 is provided externally on both sides of the transfer case 3.2. The transfer case 3.2 is connected to a hot air tube 3.8, and the thermal exhaust port is provided with an air outlet 3.9, which is mounted in the air blower 3.10, the blower 3.10 and the hot tube 3.8. There is a heating tube 3.11; the top of the transfer case 3.2 is connected to the exhaust pipe 3.12, and the vent machine 3.13 is provided at the exhaust port of the exhaust pipe 3.12.
[0058]A tab 4.1 is provided on the fighting hoist 4, a refolding hoist main body 4.2, which is provided with a lifting belt 4.3, which is provided on the lifting belt 4.3, and a uniform distribution loading. The box 4.4 is rotated to the lift tape 4.3. The pulverizing apparatus 5 is provided with a pulverizer 5.2, which is provided with a sheet 5.1, and the surface 5.1 is located below the end of the reflex hoist main body 4.2, and the pulverizer is provided below. Sub-storage groove 5.3, the outer circumferential direction is provided with two pneumatic hammers 5.4 in the outer circumferential direction, and the exit of the powder tank 5.3 is provided with an electromagnetic valve valve 5.5. The raising groove mixer 7 is provided with a mixing groove 7.1, and the mixing groove 7.1 is provided with a plowed blade shaft 7.3, and a mixed machine unloading portion 7.3 is provided below, and the mixing machine unloading portion 7.3 There is a reservoir 7.4, and there is a rice noodle exit 7.5 on both sides of the storage tank 7.4, and a rice noodle is provided at the bottom of the storage tank 7.6, and the rice flour transmission gear 7.6 penetrates the reservoir 7.4 bottom and rice noodles 7.5 The mixing tank 7.1 is connected to the liquid joining can 8, and the weighing plow cutter 7 is provided with a rat size 7.7, the weight of the scale 7.7 weighing the mixing groove 7.1. The height of the belt conveyor 6 is adapted to the height of the mixing groove 7.1, and a pocket 6.1 is provided on the bottom end of the belt conveyor 6, and the material pocket 6.1 is located below the powder temporary groove 5.3 exit; A conveyor outlet 6.2 is provided on the lower side of the belt conveyor 6, and the conveyor outlet 6.2 is located above the mixing groove 7.1.
[0059]The inner surface of the vibration filtered water dryer 3 is coated with a mildew resistant coating. The preparation process of the antihypertensive seismic coating: 50-70 parts of the coating substrate is placed in the reaction vessel, and 35 parts of ethanol is stirred; 5 parts of the sugle solution is dissolved in water and add 10 parts of the chitosan solution to obtain The mixture was stirred after adding 4 parts of diacycloxyl alcohol to the reaction vessel; the mixture was added dropwise to the reaction vessel, stirred for 1.2 h; After the mixture was added, stirred after 1 h, resulting in the anti-mold seismic coating.
[0060]The preparation process of the coating matrix is:
[0061](1) After magnetic stirring, ethylene glycol monoethyl ether, methyl methacrylate, N-hydroxymethylacrylamide is dissolved in the reaction vessel, and tetra n-butanol titanium and dodecylhydroxypropyl sultane is added. Slikiline, temperature control at 65 ° C, reaction 0.8h to prepare butyl acrylate-N-hydroxymethylacrylamide seed liquid; ethylene glycol monoethyl ether, methyl methacrylate, N-hydroxymethyl The ratio of acrylamide, tetra-n-butyol titanium and dodecylhydroxypropylsulfonate is 180 ml: 1.1 mol: 1 mol: 28g: 40g;
[0062](2) Add benzoate to the seed liquid, slowly warming up to 95 ° C. Reaction 1.6H to obtain a translucent viscous liquid, when the liquid temperature is lowered to room temperature, the pH is adjusted to neutral; benzoate and a benzoate The mass ratio of butyl acrylate-N-hydroxymethylacrylamide seed fluid is 1: 5;
[0063](3) 3-hydroxypropionic acid is added to the polymer solution of polymerization, and the temperature is warmed to 88 ° C, stirred for 1.3 h, resulting in hydrophilic modified methacrylate-N-hydroxymethyl acrylamide-benzoic acid Vinyl ester polymer; 3-hydroxypropionic acid and polymer of 1: 1.1;
[0064](4) Continue to add chlorogenic acid to methyl methacrylate-N-hydroxyacrylamide-benzoate polymer and add esterification reaction catalyst, and stirring at 98 ° C for 40 min to obtain oxygen-modified methyl group Butyl acrylate - N-hydroxymethylacrylamide - benzoate polymer.

Example Embodiment

[0065]Example 2
[0066]The difference from Embodiment 1 is that the inner surface of the vibration filter water dryer 3 is coated with a mildew resistant coating. The preparation process of the antihypertensive seismic coating: 50 parts of the coating substrate is placed in the reaction vessel, and 40 parts of ethanol is stirred; 6 parts of sustaid is dissolved in water and added 8 parts of the chitosan solution to obtain a mixture; Three parts of diacycloxyl alcohol were added to the reaction vessel; the mixture was added dropwise to the reaction vessel, stirred for 1 h; after dripping the mixture, stirring 1.2 h, resulting in the anti-mold seismic coating.
[0067]The preparation process of the coating matrix is:
[0068](1) After magnetic stirring, ethylene glycol monoethyl ether, methyl methacrylate, N-hydroxymethylacrylamide is dissolved in the reaction vessel, and tetra n-butanol titanium and dodecylhydroxypropyl sultane is added. Slikiline, temperature control at 60 ° C, reaction 1H to prepare butyl acrylate-N-hydroxymethylacrylamide seed liquid; ethylene glycol monoethyl ether, methyl methacrylate, N-hydroxymethylene The ratio of amide, tetra-n-butanol titanium and dodecylhydroxypropulfosulfosulfonate is 150 mL: 1.2 mol: 1 mol: 25g: 45g;
[0069](2) Add a benzoate to the seed liquid, slowly warmed to 90 ° C. Reaction 1.8 hours to obtain a translucent viscous liquid, when the temperature is lowered to room temperature, the pH is adjusted to neutral; benzoate and acetate The mass ratio of butyl acrylate-N-hydroxymethylacrylamide seed liquid is 1: 4;
[0070](3) Add 3-hydroxypropionic acid to a polymer solution to polymerization, and warm to 85 ° C, stirred for 1.5 h, resulting in hydrophilic modified methactorate-N-hydroxymethyl acrylamide-benzoic acid Vinyl ester polymer; 3-hydroxypropionic acid and polymer's molar ratio of 1: 1;
[0071](4) Continue to add chlorogenic acid to methyl methacrylate-N-hydroxymethylacrylamide - benzoate polymer and add esterification reaction catalyst, at 90 ° C for 50 min to obtain oxygen-modified methyl group Butyl acrylate - N-hydroxymethylacrylamide - benzoate polymer.

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