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A kind of high-frequency large magnetic field soft ferrite material and preparation method thereof

A soft ferrite, manganese-zinc ferrite technology, applied in magnetic materials, inductance/transformer/magnet manufacturing, magnetic objects, etc., can solve the problem of high loss, achieve high saturation magnetic flux density, broadband and low loss characteristics, Effects of low loss characteristics

Active Publication Date: 2022-08-02
湖北微硕电子科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In the industry, in order to reduce high frequency and low loss, scientific and technical personnel have done a lot of research, including main formula, auxiliary components and process methods, etc. For example, the publication number CN200910133729.5 discloses a high frequency and low loss ferrite material. by iron oxide Fe 2 o 3 The amount is limited in the range of 53 ~ 56mol%, manganese carbonate MnCO 3 The amount of ZnO is limited in the range of 34-41mol%, and the amount of zinc oxide ZnO is limited in the range of 6-10mol%, which realizes high-frequency low-loss materials, but the materials shown in this document only realize loss at 500kHz, 50mT, and 100°C 3 , and the lowest loss > 59mW / cm 3
Another example is the publication number CN200710156544.7, which discloses a method for mass production of high-frequency and low-loss MnZn power ferrites, and uses this method to achieve a power loss of 80mW / cm under the conditions of 500kHz, 50mT, and 100°C 3 , and the power loss is 800mW / cm at 1MHz, 30mT, 100℃ 3 , Power loss 260mW / cm at 3MHz, 10mT, 100℃ 3 , it can be seen that there is no high-frequency material applied under the condition of 1MHz ~ 4MHz, or the loss is relatively high

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment

[0028] (1) The raw material iron oxide Fe 2 O 3 , manganese tetroxide 3 O 4 , Zinc oxide ZnO is accurately weighed according to 55mol%: 37mol%: 8mol%, after mixing, put it into the stirring tank for mechanical stirring and slurrying, add deionized water according to the ratio of material: deionized water = 1:0.7, and the stirring time is 60min , after the slurry is obtained, it is sanded by a steel ball sand mill, wherein the slurry: steel ball = 1: 1.25, the average particle size is measured in the process, and the average particle size is measured to be 1.2 μm. After obtaining the micron sand abrasive A 10% PVA (polyvinyl alcohol) solution (with a concentration of 8%) was added to the storage tank while stirring, and the stirring time was 30 minutes. After the slurry is obtained through the above process, the powder with uniform particle distribution is obtained through spray drying.

[0029] (2) sintering the powder obtained in step (1) in a natural gas rotary kiln, the...

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Abstract

The invention belongs to the technical field of soft ferrite materials, and discloses a preparation method of a high-frequency large magnetic field soft ferrite material, which comprises the following steps: (1) ferric oxide Fe as a raw material 2 O 3 , manganese tetroxide 3 O 4 , Zinc oxide ZnO are accurately weighed in proportion to prepare powder with uniform particle distribution; (2) sinter the powder in air to obtain manganese-zinc ferrite pre-sintered powder; (3) mix the pre-sintered powder with The auxiliary components weighed in proportion are mixed; (4) after adding the mixed pellets into the lubricant, the pellets are pressed into green bodies; (5) the green bodies are placed in a controlled nitrogen atmosphere furnace, and specific sintering is adopted. The curve is sintered. The high-frequency large magnetic field soft ferrite material prepared by the invention not only takes into account the low loss characteristics in the wide frequency range of 1 MHz to 4 MHz, but also has high saturation magnetic flux density.

Description

technical field [0001] The invention belongs to the technical field of soft ferrite materials, in particular to a preparation method of a high-frequency large magnetic field soft ferrite material. Background technique [0002] High-frequency large magnetic field soft ferrite material, mainly developed for high-frequency, lightweight and other circuit modules, can be suitable for promotion and application 1. People's livelihood equipment: high efficiency, small adapters, switching power supplies, etc.; 2. Industrial equipment : DC-DC converters, high-output small switching power supplies, inverters, etc.; 3. Vehicle products (EV, HEV): vehicle chargers, DC-DC converters, etc. With the development of power supply technology and communication technology, the development of power supply in the direction of more energy saving and miniaturization requires higher power loss of materials. [0003] Ferrite cores are basic materials and components in the electronics industry, and are...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/02H01F1/34
CPCH01F1/344H01F41/02
Inventor 姚木有苏荣佳林正崇谭福清郭皓
Owner 湖北微硕电子科技有限公司