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Carbon monoxide segmented heat transfer half-reaction shift process capable of adjusting water-gas ratio and used for carbonyl synthesis

A carbonylation and carbon monoxide technology, which is applied in the chemical industry, hydrogen/synthesis gas production, sustainable manufacturing/processing, etc., can solve the problems of difficult control means, increased reaction depth, overtemperature, etc., to ensure medium and high pressure Effects of steam production, life extension, and mild reaction conditions

Active Publication Date: 2021-10-08
SINOPEC NINGBO ENG +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the catalyst loading exceeds the range, it will cause the reaction depth to increase and lead to overheating; for the stage of low start-up load, the amount of crude synthesis gas is often only half of the normal amount or even lower, and for the same catalyst loading, it is very easy to cause overheating
And because the catalyst loading amount of the first shift furnace is constant, once an overtemperature occurs, it will be difficult to have a control means

Method used

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  • Carbon monoxide segmented heat transfer half-reaction shift process capable of adjusting water-gas ratio and used for carbonyl synthesis
  • Carbon monoxide segmented heat transfer half-reaction shift process capable of adjusting water-gas ratio and used for carbonyl synthesis
  • Carbon monoxide segmented heat transfer half-reaction shift process capable of adjusting water-gas ratio and used for carbonyl synthesis

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] like Figure 4 As shown, the carbon monoxide staged heat transfer and semi-reaction conversion process for oxo synthesis that can adjust the water-gas ratio in this embodiment adopts the following methods: Figure 4 The reaction system shown includes gas-liquid separator 1, mixer 2, washing boiler water control valve 3, low-pressure steam generator 4, staged heat transfer converter 5, crude synthesis gas bypass control valve 6, high-pressure condensing Liquid separation tower 7, non-shifted gas bypass regulating valve 8, crude synthesis gas heater 9, medium and high pressure steam superheater 10, medium and high pressure steam generator bypass control valve 11 in stage I, medium and high pressure steam generator I12, stage II Inlet high pressure boiler water control valve 13, medium and high pressure steam generator II14, medium and high pressure boiler water preheater bypass control valve 15, medium and high pressure boiler water preheater 16, stage III bypass control ...

Embodiment 2

[0061] The difference between this embodiment and embodiment 1 is: as figure 1 As shown, when the requirements for organic sulfur content in the downstream are not particularly high, the process can also be simplified and the hydrolysis tank can be eliminated.

Embodiment 3

[0063] like figure 1 As shown, this embodiment is used in a device for producing methanol by pulverized coal gasification in a chilling process. The crude synthesis gas from the upstream gasification unit has a temperature of 206°C, a pressure of 3.84MPaG, a carbon monoxide dry basis content of 70%, and a water-gas ratio of 0.9. First enter the raw gas separator 1 for preliminary liquid separation, and then divide it into two streams: one stream of 60% crude synthesis gas is sprayed into a small amount of boiler water from the washing boiler water control valve 3 through the mixer, and enters the low-pressure steam generator 4 by-product The 0.8MPaG low-pressure saturated steam enters the upper layer of the high-pressure condensate separation tower 7; another 40% crude synthesis gas enters the lower layer of the high-pressure condensate separator tower 7 through the crude synthesis gas bypass control valve 6. The crude synthesis gas coming out from the top of the high-pressur...

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Abstract

The invention relates to a carbon monoxide segmented heat transfer half-reaction shift process capable of adjusting water-gas ratio and used for carbonyl synthesis, which is equivalent to a two-stage adiabatic process catalyst filling amount, through bypass adjustment and shift catalyst dynamics control, the problems of over-temperature and methanation reaction of the section I of a shift converter caused by low load or water-gas ratio change can be avoided; before the crude synthesis gas enters a low-pressure steam generator, high-pressure boiler water is sprayed, so that a large amount of water can be discharged from the supersaturated crude synthesis gas during subsequent condensation, and more ash and impurities can be brought out, therefore, the arrangement of a detoxification tank can be cancelled, and the process is more simplified; the section I of the shift converter adopts dynamic control, reaction conditions are mild, and the service life of the catalyst is prolonged; through the bypass of the outlet of a gas-liquid separator, the temperature of the converted gas at the I-section outlet of the conversion furnace can be effectively adjusted, so that the superheat degree of the converted gas entering the medium-high pressure steam superheater is ensured, and stable superheated medium-high pressure steam is obtained.

Description

technical field [0001] The invention relates to a high-concentration carbon monoxide staged heat transfer and half-reaction conversion process for oxo synthesis with adjustable water-gas ratio. Background technique [0002] The carbon monoxide conversion device has an extremely important position in the synthesis gas production device. It is the crude synthesis gas from the upstream gasification device, under the action of the catalyst, and according to the requirements of the downstream product for the hydrogen-carbon ratio, all or part of it reacts to generate hydrogen. . Different product requirements have a greater impact on the settings of the transformation process. For the production of hydrogen and synthetic ammonia, it is usually necessary to convert carbon monoxide into hydrogen as much as possible; for the production of oxo gas, such as synthetic methanol, ethylene glycol, synthetic oil, natural gas, etc., the transformation reaction depth is relatively shallow, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B3/16B01J8/02B01J8/00B01J33/00F22D11/06F22D5/34F22B37/26
CPCC01B3/16B01J8/0257B01J8/001B01J33/00F22D11/06F22D5/34F22B37/26C01B2203/1276C01B2203/16C01B2203/1623Y02P20/52Y02P20/10Y02P20/129
Inventor 王同宝傅亮韩振飞詹媛媛施晓鲁亢万忠冯亮杰王立成
Owner SINOPEC NINGBO ENG
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