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Low-heat-generation functional resin as well as preparation method and application thereof

A technology of functional resin and low heat generation, applied in the field of low heat generation functional resin and its preparation, can solve the problems of uneven dispersion of fillers, prolonged vulcanization time, decrease of rigid structure of resin, etc., and achieves mild reaction conditions and safety, and resin performance. Obvious, the effect of resin performance improvement

Pending Publication Date: 2021-11-16
JIANGSU QIXIANG HIGH NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1) When there are too many unreacted double bonds in the resin, too many unreacted double bonds will consume the complexes of sulfur and accelerators, resulting in a reduction in the active complexes for rubber crosslinking, and ultimately lead to a decrease in the curing time Prolonged and reduced vulcanization strength, which brings the disadvantages of increased vulcanization time and increased energy consumption in the process; in terms of performance, it leads to wet slippery, wear-resistant, and poor hardness of the vulcanized rubber, which reduces the service life of the tire. At the same time, double bond consumption After being used as a rubber cross-linking complex, the double bond content in the rubber will increase, which will lead to the deterioration of the anti-ozone, thermal oxygen, and photo-oxidative aging properties of the rubber, which will eventually make the tire prone to cracks during use and reduce the tire quality. Service life and safety performance
[0006] 2) When the double bond content in the resin is small, the resin can only be dispersed in the rubber matrix through the intermolecular force between the resin and the rubber, such as: van der Waals force, hydrogen bond, etc., and the bonding force between the resin and the rubber is weak. It is easy to lead to uneven dispersion of resin, which leads to poor dispersion of fillers, which makes the processing performance of rubber deviate, and at the same time cannot effectively increase the glass transition temperature of the rubber compound and improve the wet skid resistance of rubber
Although resin hydrogenation can reduce the resin unsaturation, there are many limitations: 1) The hydrogenation reaction is not selective, and will change all unsaturated double bonds in the resin into saturated single bonds, reducing the iodine value of the resin to close to 0g I 2 / 100g, which causes part of the aromatic hydrocarbon structure to change into a cycloalkane structure, which reduces the rigid structure of the resin and lowers the glass transition temperature, thereby shifting the Tanδ peak value of the vulcanized rubber to the left and weakening the wet skid resistance; 2) Aromatic The hydrocarbon structure changes to the cycloalkane structure, which makes the compatibility between the resin and other additives slightly worse, which easily leads to uneven dispersion of fillers and stress concentration; 3) Reducing the unsaturation of the resin through hydrogenation process, this process is complicated, Usually, high temperature of 220-300°C and high pressure of 15-25MPa are required, which requires high equipment and high energy consumption. However, the use of hydrogen makes the process more dangerous. At the same time, the catalyst used for hydrogenation is a precious metal catalyst, which is extremely difficult in the reaction process. Easy to deactivate, low catalyst recycling rate, resulting in high catalyst cost
Therefore, the method of reducing resin unsaturation by using complex, costly and dangerous hydrogenation process has relatively low economic benefits in the tire industry

Method used

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  • Low-heat-generation functional resin as well as preparation method and application thereof
  • Low-heat-generation functional resin as well as preparation method and application thereof
  • Low-heat-generation functional resin as well as preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] Embodiment 1 (resin A: cardanol-C9 resin preparation)

[0062] Preparation Process:

[0063] First set the iodine value to 131gI 2 The thermopolymer C9 resin of / 100g is dissolved in 80wt% toluene solvent and forms resin liquid (in the preparation process of this embodiment, each material ratio is based on the quality of thermopolymer C9 resin, such as 80wt% toluene solvent means that the consumption of toluene solution is heat 80% of the quality of poly C9 resin, the expression mode of the consumption of all the other components is also the same.In other embodiments, the component consumption except resin is all based on the quality of resin used in this embodiment), then 1.2 After mixing the wt% aluminum chloride catalyst and 15wt% cardanol evenly, drop the mixed solution of the catalyst and cardanol into the resin liquid at a uniform speed, and control the dropping temperature at 75-85°C; after the dropping, control the reaction temperature at 120°C , reacted for 6...

Embodiment 2

[0069] Embodiment 2 (resin B: different ratio cardanol-C9 resin preparation)

[0070] Adjust the ratio of cardanol to obtain modified resins with different iodine values

[0071] The amount of catalyst aluminum chloride in the preparation process of Example 1 was changed to 1.8wt%, the amount of cardanol was changed to 25wt%, and the rest remained unchanged. The cardanol-modified C9 resin B is finally obtained, and the cardanol-modified C9 resin B is the low heat-generating functional resin described in this application.

[0072] Resin B index detection and structural analysis:

[0073] Test items C9 resin Resin B Iodine value / gI 2 / 100g

131 56 Wax fog point / ℃ 110 97

[0074] Through the comparison of iodine value, the iodine value of resin B after modification is reduced by nearly 75, indicating that the unsaturation of C9 resin is significantly reduced after modification; the wax fog point of C9 resin is also significantly reduced after ...

Embodiment 3

[0077] Embodiment 3 (resin C: cardanol-C5 resin preparation)

[0078] Preparation Process:

[0079] First set the iodine value to 157gI 2 The C5 resin of / 100g is dissolved in 50wt% xylene solvent and forms resin liquid (in the preparation process, each material ratio is based on the quality of C5 resin), then the aluminum chloride catalyst of 1wt% is mixed with 15wt% cardanol Finally, drop the mixed solution of catalyst and cardanol into the resin solution at a uniform speed, and control the dropping temperature at 75-85°C; after the dropping, control the reaction temperature at 120°C, and react for 6h; after the reaction, add 3wt% sodium hydroxide solution to terminate Reaction, the polymerization liquid is washed and purified, then distilled and desolventized, and granulated to obtain a cardanol-modified C5 resin C, which is the low heat generation functional resin described in this application.

[0080] Resin C index detection and structural analysis:

[0081] ...

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Abstract

The invention provides low-heat-generation functional resin which is characterized in that the structural general formula is shown in the specification, in the formula, R is disclosed in the invention, R1 is a saturated alkane chain, R2 is an unsaturated olefin chain, m is an integer of 1-10, and q is an integer of 1-10, and n is an integer of 0-3. According to the low-heat-generation functional resin provided by the invention, the filler can be more uniformly dispersed in a rubber matrix, and stress concentration points are reduced. Meanwhile, the phenolic hydroxyl group can reduce agglomeration of the white carbon black and improve dispersion of the white carbon black in a matrix, and the advantages are integrated, so that the effect of improving the application performance of the resin is achieved.

Description

technical field [0001] The invention belongs to the technical field of preparation of modified resins, and in particular relates to a low heat generation functional resin and its preparation method and application. Background technique [0002] With the continuous improvement of people's living standards, there are higher requirements for the demand and quality of automobiles, which also put forward higher requirements for the tire industry. The EU tire labeling law was officially implemented on November 1, 2012, and my country also implemented a tire labeling system in 2016. With the implementation of the labeling law, higher requirements are put forward for the quality and performance of tires, including tire safety performance, energy consumption performance and wear resistance performance. Therefore, how to balance the relationship between wet skid resistance, rolling resistance and wear resistance is an important problem in the development of high-performance green tir...

Claims

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Application Information

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IPC IPC(8): C08F8/00C08F240/00C08F232/08C08L57/02C08L45/00C08L45/02B60C1/00
CPCC08F8/00C08L57/02C08L45/00C08L45/02B60C1/00C08F240/00C08F232/08
Inventor 彭华龙李斌斌付哲徐黎明
Owner JIANGSU QIXIANG HIGH NEW MATERIAL