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Reactor and application thereof

A reactor and reaction chamber technology, applied in the field of catalysis, can solve problems such as deep oxidation, and achieve the effects of less side reactions, high selectivity and yield, and low temperature

Active Publication Date: 2021-12-31
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a reactor and its application in order to overcome the problems of the existing technology that the hot spot temperature of the catalyst bed is too high and methane and the resulting reaction product are deeply oxidized. tube, and inject purge gas into the helical tube, and control the distance between the gas outlet of the helical tube and the cross-section of the downstream end of the catalyst section to be 0.4-0.9 times the length of the catalyst section, so as to transfer heat, to the catalyst The bed is forced to transfer heat to cool down, reduce the hot spot temperature of the bed, reduce the phenomenon of overheating, and increase the amount of oxygen intake, so as to inhibit the deep oxidation of methane to a certain extent, improve the conversion rate of methane and the selectivity and yield of carbon dihydrocarbons. Has a good prospect of industrial application

Method used

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  • Reactor and application thereof
  • Reactor and application thereof

Examples

Experimental program
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Effect test

preparation example 1

[0050] Add manganese nitrate in 25g deionized water at 20°C, add carrier, stir for 4 hours, and dry at 120°C for 24 hours to obtain solid A; then dissolve sodium tungstate in 25g deionized water at 20°C, add solid A, stir 4 hours, dry at 120°C for 24 hours to obtain solid B; then dissolve the precursor of the additive in 50°C and 25g deionized water, add solid B, stir for 2 hours, dry at 120°C for 24 hours, and then bake at 550°C After 5 hours, the temperature was raised to 850° C. and calcined for 5 hours to obtain the catalyst used in the examples.

[0051] The precursor of auxiliary agent all refers to nitrate, and the usage amount of each component makes the content of active component and auxiliary agent in the catalyst as shown in table 1:

[0052] Table 1

[0053]

[0054] Note: the content of each component in the catalyst is based on 100g carrier;

[0055] " / " indicates that there is no additive in the catalyst.

Embodiment 1

[0057] The reactor is a quartz tube with an inner diameter of 10mm and a length of 530mm. The total catalyst loading is 1g, and the length of the catalyst section reaches 48mm. A spiral tube with an outer diameter of 2mm is inserted from the top of the reactor, and the inner diameter of the spiral tube is 1mm. , the length of the helical tube is 50cm, the distance between the outer wall of the helical tube and the outer wall of the reaction chamber is 0mm, the pitch of the helical tube is 2.5mm, the distance between the gas outlet of the helical tube and the cross-section of the downstream end of the catalyst section is 3.4cm, nitrogen flows from The inlet of the helical tube enters and the outlet of the helical tube exits. The nitrogen temperature is 20°C and the nitrogen flow rate is 200mL / min. The reaction pressure is the pressure generated by the raw material itself, that is, 0.015MPa, the reaction temperature is 830°C, the volume ratio of methane to oxygen is 2, and the re...

Embodiment 2

[0059] The reactor is a quartz tube with an inner diameter of 8mm and a length of 530mm. The total catalyst loading is 1g, and the length of the catalyst section reaches 70mm. A spiral tube with an outer diameter of 3mm is inserted from the top of the reactor, and the inner diameter of the spiral tube is 1mm. , the length of the helical tube is 60cm, the distance between the outer wall of the helical tube and the outer wall of the reaction chamber is 5mm, the pitch of the helical tube is 5mm, the distance between the gas outlet of the helical tube and the cross-section of the downstream end of the catalyst section is 6cm, and nitrogen flows from the helical tube The inlet of the nitrogen enters, and the outlet of the spiral tube is discharged. The nitrogen temperature is 30°C, and the nitrogen flow rate is 50mL / min. The reaction pressure is the pressure generated by the raw material itself, that is, 0.012MPa, the reaction temperature is 800°C, the volume ratio of methane to oxy...

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Abstract

The invention relates to the field of catalysis, and discloses a reactor and application thereof. The reactor comprises a reaction cavity, a catalyst section filling the reaction cavity and a spiral pipe arranged around the outer wall of the reaction cavity. An air outlet of the spiral pipe is located in the downstream of the catalyst section, and the distance between the air outlet of the spiral pipe and the cross section of the downstream end of the catalyst section is 0.4-0.9 times of the length of the catalyst section. A catalyst in the catalyst section comprises a carrier and active components loaded on the carrier. The carrier is selected from silicon dioxide and / or barium titanate. The active components comprise a first active component and a second active component, the first active component is Na2WO4 and / or K2WO4, and the second active component is an oxide of Mn. Therefore, deep oxidation of methane is inhibited to a certain extent, the methane conversion rate and the selectivity and yield of C2 hydrocarbon are improved, and the method has a very good industrial application prospect.

Description

technical field [0001] The invention relates to the field of catalysis, in particular to a reactor and its application. Background technique [0002] In recent years, the global ethylene market demand has been strong. Natural gas resources, especially unconventional natural gas resources such as shale gas and biogas, are not only rich in sources, but also clean and environmentally friendly. In the long run, natural gas to ethylene has a good market prospect. With the large-scale discovery and exploitation of global unconventional natural gas resources in the future, it is becoming more and more important to replace petroleum with relatively abundant and cheap natural gas to produce ethylene, which deserves the attention of the industry. The oxidative coupling of methane to ethylene has a short process flow and low energy consumption. So far, it is the ethylene production process route with the most development prospects, the simplest process and the lowest raw material cost...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J8/02B01J8/04C07C9/06C07C11/04C07C2/84B01J23/34
CPCB01J8/0285B01J8/0496C07C2/84B01J23/34B01J23/002B01J2208/00194C07C2523/34B01J2523/00C07C9/06C07C11/04B01J2523/12B01J2523/3737B01J2523/41B01J2523/69B01J2523/72B01J2523/24B01J2523/25B01J2523/47B01J2523/36B01J2523/3712Y02P20/52
Inventor 赵清锐武洁花韦力王雪邵芸张明森刘东兵
Owner CHINA PETROLEUM & CHEM CORP