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Device for producing GH4169 nickel-based superalloy

A nickel-based superalloy, GH4169 technology, applied in the field of nickel-based superalloy production equipment, can solve the problems of uneven product structure and performance, affecting the quality of alloy ingots, poor uniformity of magnetic field distribution, etc., to reduce surface and subcutaneous slag inclusions , improve surface and internal quality, evenly distributed effect

Pending Publication Date: 2022-04-08
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, in the process of producing GH4169 alloy by the traditional casting method, when the metal dendrite grows up, due to the rich Nb and Ti elements between the branches and the poor Nb and Ti elements in the branches, it is easy to occur component segregation and Coarse dendrites lead to defects in the alloy, such as white spots, black spots, carbide segregation, etc., which affect the quality of the alloy ingot, and then have a negative impact on the subsequent finished products, resulting in uneven structure and performance of the product
[0004] In the casting process, the most important cause of defects is the uneven temperature of the melt during solidification and the uneven distribution of alloying elements in the melt. Therefore, in order to improve this defect, centrifugal stirring, electromagnetic stirring and Ultrasonic vibration and other processing methods, however, due to the heavy weight of the melt, it is easy to generate a vortex in the center of the melt when centrifugal stirring is used, resulting in poor mixing of the melt; when electromagnetic stirring is used in melt stirring, it will The skin effect is generated, which makes the intensity of action low and the uniformity of the magnetic field distribution poor, which leads to incomplete stirring. Therefore, the application of this stirring method is also extremely limited

Method used

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  • Device for producing GH4169 nickel-based superalloy
  • Device for producing GH4169 nickel-based superalloy
  • Device for producing GH4169 nickel-based superalloy

Examples

Experimental program
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Effect test

Embodiment 1

[0040] combine Figure 1-Figure 4 , the invention provides a device for producing GH4169 nickel-based superalloy, including an ingot mold chamber 1;

[0041] A centrifugal device, a circular magnetic field generator, a parallel magnetic field generator and a traveling wave magnetic field generator are installed in the ingot mold chamber 1;

[0042] The centrifugal device includes a centrifugal bucket 2, the centrifugal bucket 2 is connected with a transmission mechanism, and the transmission mechanism is connected to a motor, wherein, the transmission mechanism and the motor are both existing technologies, and will not be described in detail here; the motor drives the transmission mechanism to rotate, and the transmission mechanism drives the centrifugal bucket 2 turn;

[0043] An ingot mold 3 is installed in the centrifugal barrel 2 of the centrifugal device, and the ingot mold 3 is detachably connected with the centrifugal barrel 2; the ingot mold 3 and the centrifugal barr...

Embodiment 2

[0057] Use the device of embodiment 1, produce GH4169 nickel base superalloy, process is as follows:

[0058] (1) Material preparation: all raw materials are dried and preheated in an electric furnace at 150-200°C for about 6 hours to remove water vapor in the raw materials;

[0059] (2) Smelting: Put the dried raw materials into the crucible of the smelting chamber, set the power of the induction heating coil to 25kw, and the heating temperature to 1450°C; the smelting is divided into two steps. Smelting of raw materials with high melting point and low volatility; control the vacuum degree of the smelting chamber to ≤5Pa, stop the vacuum degree control until it is completely melted; then, pass Ar into the smelting chamber, and stop the ventilation when the smelting chamber reaches 0.05MPa. Put low melting point and volatile raw materials into the crucible for the second step of melting;

[0060] (3) Molding: Use the centrifugal device, annular magnetic field generator, trave...

Embodiment 3

[0062] The difference from Example 2 is that in step (2), the dried raw material is put into the crucible of the melting chamber, the power of the induction heating coil is set to 25kw, and the heating temperature is set to 1400°C.

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Abstract

The invention provides a device for producing a GH4169 nickel-based superalloy. An ingot mold is mounted in a centrifugal barrel in an ingot mold chamber; the ingot mold and the centrifugal barrel rotate synchronously; the device further comprises an annular magnetic field generator, a parallel magnetic field generator and a traveling wave magnetic field generator. A coil group A of the annular magnetic field generator is sleeved outside the ingot mould; a first coil assembly B and a second coil assembly B of the parallel magnetic field generator are oppositely arranged on the outer side of the coil assembly A; a first coil assembly C of the traveling wave magnetic field generator is located above the coil assembly A, and a second coil assembly C is located below the coil assembly A. When the device is used for continuously acting on the melt in the solidification process of the melt, relative movement can be generated between liquid metal, then dendritic crystal arms are broken, broken and proliferated, and the purpose of refining crystal grains is achieved; and meanwhile, alloy elements can be more uniformly distributed in liquid metal, and the ingot casting quality is guaranteed.

Description

technical field [0001] The invention relates to the technical field of nickel-based superalloy production devices, in particular to a device for producing GH4169 nickel-based superalloy. Background technique [0002] GH4169 alloy has good strength, excellent creep and fatigue resistance at high temperature, and also has good processing and welding performance, so that it is widely used in the field of aerospace and nuclear industry, giving full play to its high temperature strength performance , to ensure the life and safety of the equipment. [0003] At present, in the process of producing GH4169 alloy by the traditional casting method, when the metal dendrite grows up, due to the rich Nb and Ti elements between the branches and the poor Nb and Ti elements in the branches, it is easy to occur component segregation and Coarse dendrites lead to defects in the alloy, such as white spots, black spots, carbide segregation, etc., which affect the quality of the alloy ingot, and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D7/06B22D7/12B22D27/02B22D27/08C22F3/02
Inventor 王自东王艳林陈晓华周伟陈凯旋朱谕至梁圣辉秦军伟范伟杰
Owner UNIV OF SCI & TECH BEIJING
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