Sizing agent for reinforcement fiber and application thereof

Abstract

The present invention aims to provide a sizing agent for a reinforcement fiber used for reinforcing thermoplastic matrix resins. The sizing agent uniformly spreads on reinforcement fiber surface and imparts, to a reinforcement fiber, both excellent splittability and bonding performance to thermoplastic matrix resins.The sizing agent for a reinforcement fiber of the present invention comprises essentially an ester compound (A) having a vinyl ester group, acrylate group or methacrylate group bonded to at least one of the chain ends of the main chain of the ester compound (A), and of a polyoxyalkylene alkyl ether (B) which is an adduct between an alkylene oxide and a C4-14 monohydric alcohol. When water is added to the sizing agent thereby producing a mixture with a nonvolatile content of 1 weight %, the mixture exhibits a dynamic surface tension ranging from 40 to 55 mN / m determined by the maximum bubble pressure method when bubbles are blown into the mixture at the rate of one bubble per 100 milliseconds.

Description

TECHNICAL FIELD[0001]The present invention relates to a sizing agent for a reinforcement fiber and application thereof. Specifically, the present invention relates to a sizing agent for a reinforcement fiber employed in reinforcement of a thermoplastic matrix resin, a synthetic fiber strand applied with the sizing agent, and fiber-reinforced composite manufactured of the sized fiber strand.BACKGROUND ART[0002]Fiber-reinforced composites manufactured by reinforcing plastic materials (called matrix resins) with various synthetic fibers are employed widely in automotive industry, aviation and space industry, sporting and leisure goods industry, and general industries. Fibers employed for the composites include inorganic fibers, such as carbon fiber, glass fiber and ceramic fiber, and organic fibers, such as aramid fiber, polyamide fiber and polyethylene fiber. These synthetic fibers are usually produced into continuous filament, and later processed into various forms of reinforcement t...

AI Technical Summary

Benefits of technology

[0019]The sizing agent for a reinforcement fiber of the present invention spreads uniformly on reinforcement fiber and imparts, to the reinforcement fiber, both excellent splittability and bonding performance to a thermoplastic matrix resin.

[0020]The synthetic fiber strand of the present invention is uniformly coated with the sizing agent for a reinforcement fiber, and has both excellent splittability and bonding performance to a thermoplastic matrix resin. The synthetic fiber strand of the present invention enables the production of a fiber-reinforced composite having excellent properties.

Problems solved by technology

The chopped fiber should have sufficient cohesion when it is knead with a thermoplastic resin to be manufactured into pellets, because chopped fiber having insufficient cohesion may be fed inconstantly to pellet manufacturing or break to deteriorate the properties of resultant fiber-reinforced composites.

Sizing agents in prior art have posed problems relating to insufficient performances of sizing agents including low bonding strength between a matrix resin and sized reinforcement fiber due to insufficient heat resistance of the sizing agent or poorly impregnated reinforcement fiber with a matrix resin.

More serious problem relating to conventional sizing agents is low bonding strength between a matrix resin and sized reinforcement fiber caused by nonuniform coating on the reinforcement fiber with a sizing agent, in other words, slow penetration of a sizing agent into fiber strand leading to nonuniform spreading of the sizing agent between single fibers or on fiber surface.

In addition, conventional sizing agents form a strong film on fiber surface to make sized fiber strands poorly splittable, and thus disturb quick splitting of sized reinforcement fiber strands at guide bars in warping before sized reinforcement fiber strands are processed into unidirectional sheet or woven fabric.

Such sizing agents have also caused other problems including stiffly sized reinforcement fiber strands which cannot be easily wound into packages, or the deformation of packages of sized reinforcement fiber strands during transportation.