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Composite impact material surface strengthening method and device

A technology of surface strengthening and sheet metal, applied in heat treatment equipment, heat treatment process control, manufacturing tools, etc., can solve the problems of difficult to handle, difficult to accurately control, and unreasonable overlapping joints, so as to expand the residual compressive stress area and prevent residual compressive stress. Tensile stress, improve the effect of stress corrosion resistance

Active Publication Date: 2009-10-21
JIANGSU EVALVE GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] After searching the current foreign literature, "ACTIVE BEAM DELIVERY SYSTEM FOR LASERPEENING AND LASER PEENING METHOD" by DANE C BRENT[US]; HARRIS FRITZ B[US]; TARANOWSKI JOSEPHT[US] and others in August 2007, the patent number is KR20070086485( A), introduces a movable laser beam to carry out laser shot peening on the surface of the material, that is, when the workpiece is fixed, through the laser delivery system, the laser beam can complete the shot peening of the sheet along a certain optical path , its defects are as follows: (1) The process of moving the beam is complicated and difficult to control precisely
(2) Although it can hit the surface of the material many times according to a certain path, it is difficult to solve the problem of unreasonable distribution of residual stress in the laser shot peening process
(3) It is difficult to deal with the overlapping joints when the surface of the material is laser peened multiple times, and it is impossible to ensure the uniform distribution of residual compressive stress at the overlapping joints after laser peening
(4) Parts with complex curved surfaces cannot be strengthened, and it is impossible to ensure that the transition of complex curved surfaces can obtain a better strengthening effect after laser peening
[0004] There is currently no prior art for treating material surfaces with electromagnetic pulse devices

Method used

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  • Composite impact material surface strengthening method and device
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  • Composite impact material surface strengthening method and device

Examples

Experimental program
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Embodiment 1

[0031] image 3 The sample sheet 11 in the sample is a 2024 aluminum alloy sheet with a size of 40×40mm and a thickness of 0.5mm. The sample sheet 11 is installed on the fixture 9, and the spot diameter is adjusted to 8mm by the spot adjustment device 6, and the laser energy is 25J impacts on it, and the circle in the middle is the impact area 21 of the sheet metal circular spot. The residual stress distribution during impact is as follows Figure 4 shown, from Figure 4 It can be seen that after the sample sheet 11 is impacted by laser, the residual pressure distribution in the impact area is not uniform, and the maximum pressure is not in the central area. The residual compressive stress tends to increase from the central area to 2mm, and the residual compressive stress from It gradually decreases, and tensile stress is produced outside the impact area of ​​6-8mm from the center, which shows that there are defects in laser shot peening.

[0032] Using the present inventio...

Embodiment 2

[0034] Image 6 Shown is a double-connected "dog-bone" fastening hole fatigue test piece, the diameter of the two central holes 22 in the spot impact area of ​​the sample is 2mm, and an absorbing layer (aluminum foil 0.15mm) and a restraining layer are respectively coated on the impact strengthening area. layer (4.5mm thick K9 optical glass), in which one central hole 23 is used for separate laser shot peening strengthening, while the other central hole 24 is used for combined laser and electromagnetic pulse impact strengthening. Compared with the central hole 23 and 24 experiments, the sample was implemented After the two different methods described in Example 1, the results can be obtained by checking the hardness of the impact zone and by fatigue experiments. The results show that the hardness of the impact area on the surface of the specimen treated by laser alone is about 40% higher than that of the untreated specimen, and the fatigue life is increased by 2 to 10 times. ...

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Abstract

The invention discloses a composite impact material surface strengthening method and a device based on laser shock wave and electromagnetic pulse. A computer central processing unit controls a laser and an electromagnetic pulse device to act on a specimen panel simultaneously, an adjustable external optical path system alters the path of laser beam, a facula regulating device regulates the size of facula of the laser beam; meanwhile an electromagnetic pulse controller starts an electromagnetic force generation system to ensure that metal specimen panel suffers from dual strengthening effects of laser and electromagnetic pulse, pulse laser and electromagnetic pulse can integrally impact the surface of complex curved surface by adjusting the movement and the rotation of a multi axial coordinate platform, thereby realizing three-dimensional stereoscopic impact. The invention can prevent the surface of the material from generating harmful remnant tensile stress, is applicable to pinhole for fatigue strengthening, damage restoration and reproducing, prevents crack from propagating, eliminates welding stress, and enhances resistance to stress corrosion.

Description

technical field [0001] The invention relates to the technical field of surface strengthening of large materials and microstructure strengthening of small materials, which can improve the magnitude and distribution of material surface stress and increase the service life of metal workpieces. In particular, it refers to a method and device for surface strengthening of composite shock materials based on laser shock waves and electromagnetic pulses, especially suitable for components that require fatigue resistance and stress corrosion resistance. Background technique [0002] Traditional material modification techniques include forging, cold extrusion, laser heat treatment and mechanical shot peening, etc., to generate residual compressive stress inside the sheet to achieve the purpose of strengthening, but there are long production preparation time, poor processing flexibility and The manufacturing cost is high and so on. At present, laser processing technology and material l...

Claims

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Application Information

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IPC IPC(8): C21D1/09C21D11/00
Inventor 姜银方张永康王飞鲁金忠顾永玉王永良张朝阳杨超君钱晓眀
Owner JIANGSU EVALVE GRP
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