Continuous production method for foam concrete

A foam concrete and production method technology, applied in the field of building materials, can solve the problems of low cost performance, high operation level requirements, long cycle, etc., and achieve the effect of enhancing workability and wide application range

Inactive Publication Date: 2012-06-20
王峰 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although there are many types of fire-proof insulation materials with combustion performance of Class A, due to various reasons, none of them have yet become the mainstream of the market.
The restrictive factors are: 1. Insufficient mass production: Many products consume natural resources, and due to their inherent market, the market share for new building exterior wall materials is seriously insufficient
2. Low cost performance: The energy-saving transformation of my country's construction industry requires a huge amount of thermal insulation materials, and many materials are expensive
3. High energy consumption in production: Many of the materials need to be remelted and fiberized for raw materials. These processes will generate a lot of waste water, waste gas, and consume a lot of energy. It is a high energy consumption and high pollution industry. The overall development trend of the
4. Technical defects: manifested in product bulk density, thermal conductivity, tensile strength, water absorption, binder dosage, waterproof additives and construction conditions, etc.
5. Long marketization cycle: new plant construction requires large investment, long cycle, technical difficulty, and high operational requirements
[0006] However, the production of this kind of foam concrete is still in the scale of manual workshop production.
The "continuous production method of foam concrete" of the present invention solves the problems of unstable quality, low production efficiency, poor working environment, large workshop area, large project construction investment, high product cost and inability to achieve standardization in the production of foam concrete by hand workshops Various disadvantages such as production will greatly improve and enhance the production method and scale of foam concrete

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0024] Embodiment one. Foam concrete continuous production method

[0025] The continuous production method of foam concrete in this example, its production process includes: preparing materials to the raw material warehouse, mixing and stirring raw materials, slurrying by pulping machine, adding foaming agent to foam, molding by injection molding machine, demoulding, natural curing, Cutting into materials, inspection, and qualified packaging, the continuous production method of foam concrete can be specified by Figure 1 ~ Figure 3 Jointly shown. figure 1 A schematic diagram of the process flow of the foamed concrete continuous production method is shown, as figure 1 As shown, 1 is storage bin 1, 2 is storage bin 2, 3 is a disperser, 4 is a screw propeller, 5 is a pulper, 6 is a mud pump, 7 is a valve, and 8 is a foaming injection molding machine , 9 is the mold, 10 is the manipulator, 11 is the drying car, 12 is the conveyor belt, 13 is the solar energy, 14 is the heat p...

Embodiment 2

[0026] Embodiment two. Foam concrete continuous production method

[0027] The continuous production method of foamed concrete in this example can generally be used Figure 1 ~ Figure 3 etc. have jointly shown that the continuous production method of foamed concrete in this example differs from the continuous production method of foamed concrete in Example 1 in that: 1. The preheating zone of the tunnel kiln structure is preheated for 1 hour. 2. The humid heat curing zone 15 of the tunnel kiln structure of this example. The wet heat curing process conditions: the temperature is 60° C., the relative humidity is 65%, and the time is 8 hours. 3. In the electromagnetic wave dehydration area 19 of the tunnel kiln structure, the rapid dehydration time is 0.05 hours by electromagnetic wave. 4. The tunnel kiln structure cooling zone 22 is cooled for 4 hours. 5. The formula ratio of foam concrete is: 200 parts of cement; 30 parts of fly ash; 100 parts of ore powder; 300 parts of wate...

Embodiment 3

[0028] Embodiment three. Foam concrete continuous production method

[0029] The continuous production method of foamed concrete in this example can generally be used Figure 1 ~ Figure 3 etc. jointly show that the foam concrete continuous production method of this example is different from the foam concrete continuous production method of embodiment one and embodiment two: 1. The preheating zone of the tunnel kiln structure is preheated for 3.5 hours. 2. The wet heat curing zone 15 of the tunnel kiln structure of this example The wet heat curing process conditions: the temperature is 85° C., the relative humidity is 85%, and the time is 3 hours. 3. In the electromagnetic wave dehydration zone 19 of the tunnel kiln structure, the rapid dehydration time is 0.4 hours by electromagnetic wave. 4. The tunnel kiln structure cooling zone 22 is cooled for 2 hours. 5. The formula ratio of foam concrete is: 200 parts of cement; 180 parts of fly ash; 30 parts of ore powder; 280 parts o...

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Abstract

The invention discloses a continuous production method for foam concrete and belongs to the technical field of building materials. The method is characterized in that concrete, coal ash and ore powder are dispersed in advance and the workability is compactly enhanced before raw materials are mixed and stirred in the production process. Furthermore, a tunnel kiln or box type structure is used for performing damp-heat curing and electromagnetic wave dehydration processes, instead of an original natural curing process, on a de-molded foam concrete blank, so as to quickly and continuously produce the foam concrete heat-insulating building material. The method has the advantages that the problems of a present method of manual workshops for producing the foam concrete, such as unstable quality, low production efficiency, big floor area of a production workshop, incapability of realizing standardized production, poor working condition, large investment of project construction and high cost of products are solved by the continuous production method for foam concrete, the continuous production method for foam concrete is importantly promoted and improved, the continuous and modernized production is realized, and the continuous production method for foam concrete is worthy of application and popularization.

Description

1. Technical field [0001] The continuous production method of foamed concrete disclosed by the invention belongs to the technical field of building materials, and specifically relates to a method for rapidly and continuously producing foamed concrete in a tunnel kiln or a box-type structure by adopting damp heat curing and electromagnetic wave rapid dehydration to replace the original natural curing process Methods of insulating building materials. 2. Background technology [0002] At present, domestic combustion performance is Class A fireproof insulation materials, including rock mineral wool board, foam glass board, glass wool board, microporous calcium silicate, expanded perlite products, vitrified microbead products, expanded vermiculite products, aerated concrete board And blocks, lightweight aggregate foamed concrete insulation boards and blocks, various inorganic thermal insulation powders, inorganic thermal insulation slurry and its products, etc. Insulation materi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/00C04B38/02B28B11/24
Inventor 任传运王峰张志勇
Owner 王峰
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