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Fabric surface metallization processing method

A technology of surface metal and treatment method, applied in the field of metallization treatment of fabric surface by plasma technology, can solve problems such as affecting treatment effect and product quality stability, uncontrollable plasma atmosphere, prolonging vacuum auxiliary time, etc. The effect of improving bond fastness, low processing temperature and reducing production cost

Inactive Publication Date: 2012-10-31
SUZHOU OPS PLASMA TECH
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  • Abstract
  • Description
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  • Application Information

AI Technical Summary

Problems solved by technology

That is, through etching, the smooth surface of the substrate becomes rough and uneven, and the bonding between the metal layer and the substrate is improved by physical action, and the degree of improvement is limited
[0008] 2. The vacuum drying process of the fabric is set after the low-temperature plasma treatment, so that it is possible that during the low-temperature plasma treatment, due to the presence of free water, adsorbed water and other volatile impurities in the fabric, the plasma atmosphere It cannot be controlled, which affects the treatment effect and the stability of product quality, and for the same reason, the vacuum degree of the system is not easy to increase, prolonging the auxiliary time of vacuuming and increasing the cost
[0009] 3. The production of metal coating adopts the method of vacuum plating, so there are still shortcomings of vacuum plating

Method used

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  • Fabric surface metallization processing method

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Effect test

example 1

[0021] Substrate: Modified polyester filament and its fabric.

[0022] Plasma generator: capacitive coupling.

[0023] Process flow: calendering of base fabric—vacuum drying—low temperature plasma etching and activation—inorganic metal salt—polymer complex coating—drying into film—hydrogen plasma reduction.

[0024] Process parameters:

[0025] 1) Calendering: temperature 160°C, pressure 400KN, fabric movement speed 15-20m / min;

[0026] 2) Vacuum drying: vacuum degree 50Pa, drying temperature 90°C, drying time 2 hours;

[0027] 3) Low-temperature plasma treatment: the vacuum degree of the background is 0.1Pa, the working gas is argon, the discharge power is 80W, and the treatment time is 30 seconds;

[0028] 4) Inorganic metal salt - coating of polymer complex:

[0029] The composition of the coating solution is CuCl2 (10%w) + polyvinyl alcohol 1788 (30%w) + water (60%w); dissolve polyvinyl alcohol in distilled water, add CuCl2 and stir fully to become a blended solution, ...

Embodiment 2

[0033] Substrate: Polypropylene fabric.

[0034] Plasma generator: inductive coupling.

[0035] Process flow: fabric calendering - vacuum drying - low temperature plasma etching and activation - coating of inorganic metal salt-polymer complex - drying film - hydrogen Plasma reduction.

[0036] Process parameters:

[0037] 1) Calendering: temperature 180°C, pressure 300KN, fabric movement speed 25m / min;

[0038] 2) Vacuum drying: vacuum degree 100Pa, drying temperature 80°C, drying time 2 hours;

[0039] 3) Low-temperature plasma treatment: the back low vacuum is 0.1Pa, the working gas is a mixture of argon and nitrogen, the discharge power is 40W, and the treatment time is 1 minute;

[0040] 4) Coating of inorganic metal salt-polymer complex:

[0041] The composition of the coating solution is: AgNO3 (20% W) + polyacrylonitrile (30% w) + chloroform (50% w); dissolve polyacrylonitrile in distilled water, add AgNO3 and stir well to become a blend Solution, and then uniform...

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Abstract

The invention belongs to the technical field of textile material functional finishing, and especially relates to a method for carrying out metallization processing upon fabric surface with a plasma technology. According to the invention, with low-temperature plasma processing, fabric surface cleaning, etching and activating are realized. An inorganic metal salt-polymer complex is used for coating; and hydrogen plasma is used for reducing, such that a surface metallized fabric is obtained, wherein a coating and a substrate are bonded with chemical bonds. The method is simple and effective. With the method provided by the invention, a defect of poor bonding force between a metal layer and substrate cloth in prior arts is overcome, and chemical waste liquid treatment is avoided. The product can be used in microwave and electromagnetic shielding materials, reflective and insulation materials, and decorative and fire preventing materials.

Description

technical field [0001] The technical field of the invention is the functional finishing of textile materials, in particular to a method for metallizing the surface of fabrics by using plasma technology. Background technique [0002] Metallized fabric is a kind of composite material. After metallized fabric, it has permanent antistatic properties; absorbs electromagnetic wave radiation; high reflectivity to radar waves; Reflection and absorption, flame retardant and other properties. In addition, metallized fabrics can enhance the aesthetics of garments with the attractive luster of the metal and improve garment insulation due to the reflective effect of the metal. Therefore, it has great potential application prospects. [0003] At present, the methods for metallizing the surface of fabrics mainly include vacuum deposition (also known as vacuum plating) and chemical plating. [0004] Vacuum deposition is to place the treated fabric under vacuum conditions to deposit vapor...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M11/83D06M15/00D06M10/06D06M15/507D06M15/59D06M15/227D06M15/333D06M15/31
Inventor 王红卫
Owner SUZHOU OPS PLASMA TECH
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