High temperature resistant coating for engine exhaust system

A technology for high temperature resistant coatings and exhaust systems, applied in anti-corrosion coatings, coatings, etc., can solve problems such as inability to prevent corrosive gas or liquid penetration, inability to prevent corrosion of engine exhaust systems, and easy cracking of silicone resins. Improve thermal stability and corrosion resistance, high hardness and wear resistance, good high temperature wear resistance

Inactive Publication Date: 2013-05-22
SUZHOU NANODISPERSIONS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, ordinary anti-corrosion coatings use organic matter as the main component and cannot withstand baking at temperatures above 300°C.
Chinese patent application CN102140308 discloses "a new type of high-temperature-resistant coating", which is a silicone high-temperature-resistant coating with aluminum powder as the main filler. The main component of this coating is methyl or phenyl silicone resin. The following performances are good, but at higher temperatures, the silicone resin is prone to cracking, and the metal aluminum is prone to oxidation reactions, so it cannot be used for a long time at high temperatures above 600°C
There is another inorganic high-temperature coa

Method used

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  • High temperature resistant coating for engine exhaust system
  • High temperature resistant coating for engine exhaust system
  • High temperature resistant coating for engine exhaust system

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preparation example Construction

[0036] The preparation method of the above-mentioned high temperature resistant coating is introduced below.

[0037] Scheme 1: Mix and stir various raw materials of the coating of the present invention, and react at a temperature between room temperature and 150° C. to obtain the high-temperature-resistant coating of the present invention.

[0038] Scheme 2: (1) The base material and the silane coupling agent undergo a hydrolysis reaction to form a polymer network structure. The pH of the reaction system is 3-9, and the water required for the hydrolysis reaction comes from silica sol or aluminum sol, and can also be added separately. Organic solvents can be used as auxiliary agents, such as one or more of methanol, ethanol, isopropanol, butanol and propylene glycol methyl ether, to assist the hydrolysis reaction of the silane coupling agent. That is, the solvent is water or a mixture of water and an organic solvent, and the amount of the solvent is 10%-50% of the total weigh...

Embodiment

[0042] The raw material formula of each embodiment coating is as follows: (by weight ratio, unit: part)

[0043]

[0044]

[0045] The preparation method of embodiment 1-10 high temperature resistant coating of the present invention:

[0046] Use ultra-fine ball mill to pulverize the ceramic material until the particle size of the ceramic material is below 40 μm, and put it into the base material in proportion, and can mix with silane coupling agent, auxiliary agent methanol, or ethanol, or isopropanol (embodiment 1-2, 3-4) Mix in proportion, adjust the pH to 4-5 with acetic acid, then react at a temperature below 100°C, and the reaction time is 5-24h. The reaction product was cooled to room temperature, and then filtered through 200-mesh gauze to remove impurities such as oversized particles to obtain a high-temperature-resistant coating.

[0047] When using the high-temperature-resistant coating of the present invention, the engine parts and the exhaust manifold are f...

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PUM

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Abstract

The invention relates to a high temperature resistant coating for an engine exhaust system. The high temperature resistant coating is characterized by being prepared through at least one step by mixing the following raw materials in parts by weight: 10-80 parts of base materials, 10-80 parts of ceramic materials and 5-30 parts of low-temperature glass powder, wherein the base materials include 10-50 parts by weight of silicon sol and 0-30 parts by weight of aluminum sol; and the ceramic materials include at least one of quartz sand, aluminum oxide, silicon carbide, talcum powder, kaolin powder, mullite powder and mica powder.Compared with an organic silicon coating, the high temperature resistant coating disclosed by the invention has better high temperature resistance because the silicon sol or the mixture of the silicon sol and the aluminum sol is used as the base material in the raw materials; the high temperature resistant coating disclosed by the invention is compact in structure, can be used at a temperature higher than 600 DEG C, has the advantages of anti-corrosive properties, namely salt-fog resistance, acid resistance, and the like, higher rigidity and abrasion resistance because various raw materials are mixed in appropriate proportion and synergistically play a role; and the high temperature resistant coating is matched with an engine material in thermal expansion coefficient, has good temperature and denaturalization resistance and is particularly suitable for engine anticorrosion.

Description

technical field [0001] The invention relates to a high-temperature-resistant coating, which belongs to the technical field of chemical coatings. Background technique [0002] The exhaust system of a diesel or natural gas engine must continuously withstand temperature changes between high temperature to 800°C and low temperature to minus 40°C. The exhaust system includes exhaust pipes, exhaust manifolds and other components, which are generally made of cast iron and stainless steel. These iron parts are exposed to different temperatures and environments, especially in sea or coastal areas, where they are more vulnerable to the attack of chloride ions from salt spray, and are easily oxidized and rusted, resulting in shortened service life of the parts. Therefore, the exhaust system of the engine needs surface anti-corrosion treatment. The most direct method of anti-corrosion treatment is to spray anti-corrosion paint on the surface of engine parts. However, ordinary anti-cor...

Claims

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Application Information

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IPC IPC(8): C09D1/00C09D7/12C09D5/10
Inventor 王宇湖
Owner SUZHOU NANODISPERSIONS
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