Unlock instant, AI-driven research and patent intelligence for your innovation.

Preparation method of porous metal film

A porous metal, metal powder technology, applied in separation methods, chemical instruments and methods, membrane technology and other directions, can solve the requirements of corrosion resistance and mechanical properties are very strict, affect the corrosion resistance and mechanical properties of porous metal membranes, powder slurry Excessive or insufficient problems, to achieve excellent corrosion resistance and mechanical properties, good surface quality, avoid excessive or insufficient effect

Active Publication Date: 2015-05-13
NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are few related studies on the interaction between the characteristics of powder slurry and the permeability of porous support (maximum pore size and air permeability coefficient) and spraying parameters, resulting in the preparation of powder slurry and the formulation of spraying process parameters mostly rely on experience. In particular, there is a lack of instructive research on the matching relationship between the permeability of the porous support and the process parameters such as spray gun spraying. Since the pore characteristics of the porous support determine its capillary adsorption to the powder slurry, if the setting of the spraying parameters is consistent with the porous support The permeability does not match, it is easy to cause excessive or insufficient powder slurry during spraying, resulting in defects such as banded stripes or blanks in the film layer
[0007] The porous metal membranes used in the filtration and separation industries are mostly for the harsh working conditions of high temperature, high pressure, and strong corrosive dusty gas, so the requirements for the corrosion resistance and mechanical properties of the metal particle membrane materials are very stringent , the additives of the powder slurry used in the preparation of porous metal membranes by the above methods are mostly polymers, which will easily cause organic residues during sintering, which will seriously affect the corrosion resistance and mechanical properties of porous metal membranes under working conditions.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method of porous metal film
  • Preparation method of porous metal film

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Preparation of 316L stainless steel porous membrane:

[0033] Step 1, mixing the dispersant and the organic solvent uniformly at a volume ratio of 1:10 to obtain a mixed solution; the dispersant is terpineol; the organic solvent is ethanol;

[0034] Step 2. Mix the 316L stainless steel powder with an average particle size of 5 μm and the mixed solution described in step 1 in a mass ratio of 1:3 to obtain a slurry;

[0035] Step 3. Use a spray gun to spray the slurry described in step 2 onto a porous metal substrate (a 316L stainless steel tube with a specification of Ф60mm×1000mm, the maximum aperture D max =30μm) surface, control the spraying pressure to 0.6MPa, the spraying distance to 200mm, and the spraying volume to 108mL / min, then place the porous metal substrate sprayed with the slurry in a drying oven and dry it for 1h at a temperature of 50°C , and then put the dried porous metal substrate in a sintering furnace, in a hydrogen atmosphere, raise the temperature...

Embodiment 2

[0038] Preparation of Inconel 600 nickel alloy porous membrane:

[0039] Step 1, mixing the dispersant and the organic solvent uniformly at a volume ratio of 1:4 to obtain a mixed solution; the dispersant is terpineol; the organic solvent is isopropanol;

[0040] Step 2, mixing Inconel 600 nickel alloy powder with an average particle size of 6 μm with the mixed solution described in step 1 in a mass ratio of 1:2 to obtain a slurry;

[0041] Step 3. Use a spray gun to spray the slurry described in step 2 onto the porous metal substrate (the specification is Ф50mm×1000mm 316L stainless steel pipe, the maximum hole diameter is D max =20μm), control the spraying pressure to 0.5MPa, the spraying distance to 200mm, and the spraying volume to 72mL / min, then place the porous metal substrate sprayed with the slurry in a drying oven and dry it at a temperature of 70°C 1h, then place the dried porous metal substrate in a sintering furnace, under an inert atmosphere, raise the temperatur...

Embodiment 3

[0044] Preparation of 304L stainless steel porous membrane:

[0045] Step 1, mixing the dispersant and the organic solvent uniformly at a volume ratio of 1:3 to obtain a mixed solution; the dispersant is ethylene glycol; the organic solvent is methanol;

[0046] Step 2. Mix the 304L stainless steel powder with an average particle size of 4.5 μm and the mixed solution described in step 1 in a mass ratio of 1:5 to obtain a slurry;

[0047] Step 3. Use a spray gun to spray the slurry described in step 2 onto a porous metal substrate (316L stainless steel plate with a specification of 300mm×300mm×2.5mm, the maximum pore diameter is D max =10μm) surface, control the spraying pressure to 0.5MPa, the spraying distance to 150mm, and the spraying volume to 36mL / min, then place the porous metal substrate sprayed with the slurry in a drying oven and dry it for 1h at a temperature of 80°C , and then put the dried porous metal substrate in a sintering furnace, in a nitrogen atmosphere, ra...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
pore sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention provides a preparation method of a porous metal film. The method comprises the following steps: step one, uniformly mixing a dispersant and an organic solvent according to a certain proportion to obtain an mixed solution; step two, uniformly mixing metal powder and the mixed solution according to a certain proportion to obtain a slurry; step three, spraying the slurry to the surface of a porous metal matrix, drying and sintering to obtain the porous metal film on the surface of the porous metal matrix. The preparation method provided by the invention is simple in preparation process, wide in applicable range, and beneficial to large-scale industrial production; the porous metal film prepared by the invention is uniform in aperture, good in penetrating quality and high in filtering efficiency, and can be widely applied to the fields of petrochemical engineering, environmental protection on energy sources, bio-pharmaceuticals, food and beverage, water treatment and the like.

Description

technical field [0001] The invention belongs to the technical field of porous material preparation, and in particular relates to a preparation method of a porous metal membrane. Background technique [0002] Filtration and separation are one of the main application fields of porous metal substrates. With the rapid development of modern industrial technology, higher requirements are put forward for the filtration and separation performance of porous metal substrates. Not only the metal porous materials are required to have high permeability, It must also have a higher filtration accuracy. For example, the raw material synthesis gas in the clean coal technology needs to remove dust particles less than 0.5 μm; the filtration accuracy of the porous metal substrate is required to reach 0.1 μm in the nuclear fuel treatment and nuclear waste recycling; the exhaust gas of the polysilicon reduction furnace needs Filtration precision reaches 0.3μm-0.5μm; sterilization and concentratio...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B01D39/20B01D71/02B01D67/00
CPCY02P20/10
Inventor 汤慧萍杨坤王建葛渊谈萍杨保军
Owner NORTHWEST INSTITUTE FOR NON-FERROUS METAL RESEARCH