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Preparation method for high-slump-retention polycarboxylate water reducer

A technology of water reducer and polycarboxylate, which is applied in the field of preparation of high slump polycarboxylate water reducer, can solve the problems of fresh concrete loss that cannot be poured normally, excessive slump loss, waste of manpower and material resources, etc. Achieve the effect of increasing steric hindrance effect, easy control of conditions and cost saving

Inactive Publication Date: 2013-12-18
KZJ NEW MATERIALS GROUP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although the excellent water-reducing performance of polycarboxylate superplasticizers has been widely recognized by the industry, due to factors such as changes in cement, mud content in sand, and stone materials, polycarboxylate superplasticizers have also appeared in practical applications. Problems such as excessive slump loss and poor workability
Moreover, with the increasing urban congestion, it often takes 1-2 hours for fresh concrete to be transported to the construction site. In high temperature weather, the hydration rate of concrete accelerates, resulting in significantly faster adsorption of admixtures, resulting in excessive loss of fresh concrete. Pouring, a great waste of manpower and material resources
There are mainly two factors that affect the slump retention of polycarboxylate superplasticizers: synthesis and compounding. The synthesis depends on its molecular structure, such as the composition of structural units, graft density, molecular weight and its distribution. In addition to the type of monomer, it also depends on the choice of synthesis process and the control of parameters; compounding mainly adopts the method of adding slump retaining agent and retarder. The disadvantage of this method is that the cost of slump retaining agent is high and the setting time Excessive extension, etc.

Method used

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  • Preparation method for high-slump-retention polycarboxylate water reducer

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Experimental program
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Effect test

Embodiment 1

[0023] (1) Preparation of esterification monomer: In parts by mass, 70 parts of methoxypolyethylene glycol monomethyl ether with a molecular weight of 600 and 30 parts of methoxypolyethylene glycol monomethyl ether with a molecular weight of 3000, 33 Parts of methacrylic acid, 2 parts of concentrated sulfuric acid and 0.5 parts of mixed polymerization inhibitor were added to reactor A equipped with a condensing device, and under the protection of nitrogen, they were reacted at a constant temperature of 105 °C for 5 hours, and then 14 parts were added at one time. 2 parts of allyl alcohol, continue to esterify for 2 hours under this condition, after the reaction is completed, add 16.4 parts of water after cooling down to 80°C, and obtain the methoxypolyethylene glycol monomer containing crosslinking monomer allyl methacrylate. Methyl ether methacrylate esterified macromonomer MP; wherein: the mixed polymerization inhibitor is calculated as hydroquinone:phenothiazine=3:1 in parts...

Embodiment 2

[0027] (1) Preparation of esterification monomer: in parts by mass, 50 parts of methoxypolyethylene glycol monomethyl ether with a molecular weight of 1200 and 50 parts of methoxypolyethylene glycol monomethyl ether with a molecular weight of 2200, 33 Parts of methacrylic acid, 5 parts of p-toluenesulfonic acid and 1 part of mixed polymerization inhibitor were added to reactor A equipped with a condensing device, and under the protection of nitrogen, they were reacted at a constant temperature of 130°C for 6 hours, and then Add 11 parts of allyl alcohol, continue the esterification for 2 hours under this condition, and after the reaction is completed, add 16.1 parts of water after cooling down to 80°C to obtain the methoxy polyethylene glycol containing cross-linking monomer allyl methacrylate. Alcohol monomethyl ether methacrylate esterified macromonomer MP;

[0028] (2) Copolymerization reaction: in parts by mass, put 3 parts of sodium styrene sulfonate, 1.8 parts of hydroge...

Embodiment 3

[0031] (1) Preparation of esterification monomer: in parts by mass, 30 parts of methoxypolyethylene glycol monomethyl ether with a molecular weight of 600 and 70 parts of methoxypolyethylene glycol monomethyl ether with a molecular weight of 2200, 31 Parts of methacrylic acid, 3.5 parts of p-toluenesulfonic acid and 0.75 parts of mixed polymerization inhibitor were added to reactor A equipped with a condensing device, and under the protection of nitrogen, they were reacted at a constant temperature of 115°C for 5.5 hours, and then Add 11.5 parts by mass of allyl alcohol, continue the esterification for 2 hours under this condition, and after the reaction is completed, add 15.9 parts of water after cooling down to 80°C to obtain the methoxy Polyethylene glycol monomethyl ether methacrylated macromonomer MP;

[0032](2) Copolymerization reaction: according to mass, put 1.5 parts of sodium methacrylate, 2 parts of hydrogen peroxide and 60 parts of water in reactor B; pump 100 par...

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Abstract

The invention discloses a preparation method for a high-slump-retention polycarboxylate water reducer. The preparation method comprises the following steps of: esterifying methoxylpolyethylene glycol monomethyl ethers with different molecular weights with methacrylic acid and a mixed polymerization inhibitor for a period of time under the action of a catalyst and at a certain temperature, then adding allyl alcohol in one time, further esterifying in the same conditions to obtain an esterified macromonomer MP containing crosslinking monomer allyl methacrylate; then performing aqueous solution polymerization on the MP, unsaturated sulfonate, (meth)acrylate unsaturated monomers and a chain transfer agent in a low-temperature condition and within a redox initiation system; and finally adding caustic soda liquid to neutralize, so as to obtain the polycarboxylate water reducer with a certain concentration. The high-slump-retention polycarboxylate water reducer prepared by the preparation method disclosed by the invention is a high-performance water reducer which is prepared at a low temperature by virtue of a molecular structure design, as well as is high in slump retention, excellent in dispersing performance, good in adaptability, simple in process, pollution-free, low in energy consumption, and easy to realize industrialized production.

Description

technical field [0001] The invention belongs to the technical field of building materials, and in particular relates to a preparation method of a high-slump polycarboxylate water reducer. Background technique [0002] With the country's increasing efforts in infrastructure construction, the demand and performance requirements for concrete are increasing year by year. Similarly, the demand for high-performance water-reducing agents with the advantages of high water-reducing rate, low dosage, low alkali content, and environmental friendliness is also increasing. As an important raw material in concrete—concrete high-efficiency water reducer has become an indispensable new material for national capital construction. [0003] Although the excellent water-reducing performance of polycarboxylate superplasticizers has been widely recognized by the industry, due to factors such as changes in cement, mud content in sand, and stone materials, polycarboxylate superplasticizers have al...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F290/06C08F220/40C08F4/40C08G65/48C04B24/16C04B103/30
Inventor 张小芳柯余良方云辉林添兴郭鑫祺
Owner KZJ NEW MATERIALS GROUP CO LTD
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