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Double-wall sandwich structural microcapsule self-repairing rubber and preparation method thereof

A double-wall sandwich and microcapsule technology, which is applied in the field of self-repairing rubber with mesoporous molecular sieve synergistic double-wall sandwich structure microcapsules, can solve the problem of low contact probability between repair agent and catalyst, weak capillary siphon effect of microcracks, Problems such as the influence of mechanical properties of materials, to achieve the effect of increasing anti-fatigue and aging properties, increasing capillary siphon effect, and helping to save resources

Active Publication Date: 2013-12-25
沈阳双骥橡塑科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the small contact probability between the repair agent and the catalyst, the repair efficiency of single-wall microcapsules is still relatively low, and excessive amounts of microcapsules and catalysts will affect the mechanical properties of the material
If double-wall microcapsules are used, although the contact probability between the catalyst and the repair agent is increased, the capillary siphon effect of the micro-cracks in the material itself is not strong, so that the probability of all the two-layer wall materials of the double-wall microcapsules breaking is small, and the repair effect not ideal

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] (1) Mix 5 g of urea and 10 g of 37% formaldehyde solution in a three-necked flask, adjust the pH of the solution to 9 with triethanolamine, and heat the solution to 70°C for 1 hour to prepare a urea-formaldehyde resin prepolymer.

[0030] (2) Use a beaker to dilute 8g epoxy resin E-51 with 2g butanone, add 100ml deionized water, 0.5g curing agent resorcinol, 0.5g pH regulator ammonium chloride, 1~2 drops of defoaming agent Agent n-octanol, 0.5g emulsifier sodium dodecylbenzenesulfonate was added to the diluted epoxy resin. Disperse for about 20 minutes at an emulsification speed of 3000r / min to form a stable oil-in-water (O / W) emulsion, then pour the emulsion into the above-mentioned urea-formaldehyde resin prepolymer, and adjust the initial pH of the system to about 3.5 with dilute hydrochloric acid. The temperature of the water bath was raised slowly. After the temperature of the solution reached 60°C, the solution was reacted for 2 h, washed twice with aceton...

Embodiment 2

[0034] (1) Mix 5 g of urea and 10 g of 37% formaldehyde solution in a three-necked flask, adjust the pH of the solution to 9 with triethanolamine, and heat the solution to 70°C for 1 hour to prepare a urea-formaldehyde resin prepolymer.

[0035](2) Use a beaker to dilute 8g of epoxy resin E-51 with 2g of methyl ethyl ketone, 100ml of deionized water, 0.5g of curing agent resorcinol, 0.5g of pH regulator ammonium chloride, 1~2 drops of defoaming agent Add n-octanol and 0.5g emulsifier sodium dodecylbenzenesulfonate to the diluted epoxy resin, and disperse for about 20 minutes at a stirring speed of 3000r / min to form a stable oil-in-water (O / W) lotion. Then pour the emulsion into the above-mentioned urea-formaldehyde resin prepolymer, and adjust the initial pH value of the system to about 3.5 with dilute hydrochloric acid. The temperature of the water bath was raised slowly, and when the temperature of the solution reached 60°C, it was reacted for 2 hours, washed twice with...

Embodiment 3

[0039] (1) Mix 5 g of urea and 10 g of 37% formaldehyde solution in a three-necked flask, adjust the pH of the solution to 9 with triethanolamine, and heat the solution to 70°C for 1 hour to prepare a urea-formaldehyde resin prepolymer.

[0040] (2) Use a beaker to dilute 8g of epoxy resin E-51 with 2g of methyl ethyl ketone, 100ml of deionized water, 0.5g of curing agent resorcinol, 0.5g of pH regulator ammonium chloride, 1~2 drops of defoaming agent Add n-octanol and 0.5g emulsifier sodium dodecylbenzenesulfonate to the diluted epoxy resin, and disperse for about 20 minutes at an emulsification speed of 3000r / min to form a stable oil-in-water (O / W) Emulsion, then pour the emulsion into the above-mentioned urea-formaldehyde resin prepolymer, adjust the initial pH of the system to about 3.5 with dilute hydrochloric acid, slowly heat up the water bath, and when the solution temperature reaches 60°C, react for 2 hours, wash twice with acetone and distilled water , After ...

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PUM

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Abstract

The invention provides a double-wall sandwich structural microcapsule self-repairing rubber and a preparation method thereof, and relates to a rubber and a preparation method thereof. The preparation method comprises the step of sequentially mixing a rubber matrix, stearic acid, zinc oxide, an accelerant, an anti-aging agent, carbon black, paraffin, a double-wall sandwich structural self-repairing microcapsule and a nano mesoporous molecular sieve in proportion, wherein the double-wall sandwich microcapsule is utilized and adopts urea-formaldehyde resin as the wall material, so that the sealing performance is high, and the manufactured walls have moderate hardness; the nano mesoporous molecular sieve utilized as a synergist is naturally inorganic filler which can improve the mechanical performance of the rubber, and a double coating brings higher heat-resisting stability, therefore, the contact probability of a repairing agent and the catalyst is greatly increased, and the influence of excessively added repairing agents and catalysts to the mechanical performance of the rubber can be avoided. Once microcrack appears in the material, a plurality of pores act to improve the capillary siphon effect of the microcrack to the microcapsule, thus the probability of the repairing agent and the curing agent to enter the microcrack is greatly increased, and as a result, the repairing effect is greatly improved.

Description

[0001] technical field [0002] The invention relates to a rubber preparation method, in particular to a preparation method of mesoporous molecular sieve synergistic double-wall sandwich structure microcapsule self-repairing rubber. [0003] Background technique [0004] With the advancement of science and technology, the mechanical properties of rubber have been greatly improved, and it has entered the ranks of engineering and functional materials from daily necessities materials, and is widely used in space exploration vehicles, artificial satellites, rockets, houses and bridge construction, automobiles and aircraft, etc. Machinery industry and engineering fields such as dams, electrical and electronics, and deep-sea diving. However, rubber is vulnerable to macroscopic and microscopic damage during use and under the influence of the surrounding environment. Cracks and microcracks are the main manifestations of microscopic damage. Microcracks are the starting po...

Claims

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Application Information

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IPC IPC(8): C08L7/00C08L9/06C08L9/00C08L11/00C08L23/22C08L9/02C08L15/00C08L23/16C08L83/04C08L27/12C08L63/00C08L61/24C08K13/04C08K7/26C08K5/09C08K3/22C08K3/04C08G59/62B01J13/02
Inventor 王娜吴于虎孙冰张静
Owner 沈阳双骥橡塑科技有限公司
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