Enzyme treatment and recycling method for cellulosic fibers in waste textiles

A technology for waste textiles and cellulose fibers, applied in fiber processing, biochemical fiber processing, textiles and papermaking, etc., can solve problems such as high cost, poor applicability, and inability to recycle, achieve high selectivity, mild conditions, and achieve full The effect of using

Active Publication Date: 2014-02-05
浙江省轻工业品质量检验研究院
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the comprehensive utilization of waste textiles in my country is in its infancy, and the comprehensive utilization rate is less than 10%, most of which have not been recycled reasonably.
At present, its recycling technology can be mainly divided into physical method, chemical method, incineration method and landfill method, etc., but the above methods all have some shortcomings; such as landfill method wastes a lot of land and cannot be recycled, and textiles are degraded in nature. Some harmful substances may be decomposed in the process, polluting the soil and groundwater sources; although the incineration method is simple and can recover heat energy, the dye auxiliaries will produce many toxic gases during the incineration process to pollute the environment; physical methods cannot separate dyes, and classify blended fibers Difficult, poor applicability, high technical requirements for recycling, difficult classification, many pre-treatment machines and equipment, high cost, and complicated recycling process; chemical methods use chemical reagents to dissolve cellulose fibers or degrade other fiber components to retain cellulose fiber, but this method cannot distinguish fiber components with similar solubility; when there are some reactive dyes, the fiber may not be completely recovered and dissolved, and various organic chemical solvents, acids, alkalis and other harmful chemicals are used, which is costly and easy cause environmental pollution

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Enzyme treatment of viscose fiber in waste textiles from viscose / polylactic acid / wool blended textiles dyed with direct red 243:

[0026] (1) By microscopic observation and infrared absorption spectrum, it is determined that the dye type is direct red 243, and 50 grams of waste textiles contain viscose fiber, polylactic acid fiber and wool components;

[0027] (2) Direct Red 243 is a direct dye, which will inhibit enzyme activity, so the fabric is pretreated with laccase laccase first; the treatment conditions are: 1.5% enzyme content of laccase laccase, disodium hydrogen phosphate-sodium dihydrogen phosphate buffer pH6.5 (ionic strength is 100mM), the mass ratio of textile to buffer is 0.25:1, the temperature is 55℃, and the degradation time is 8h;

[0028] (3) Treat the pretreated fabric with neutral cellulase; the treatment conditions are: neutral cellulase enzyme amount 9%, citric acid-sodium citrate buffer pH6.6 (ionic strength is 250mM), The mass ratio of textile...

Embodiment 2

[0031] Modal Fiber / Enzymatic Treatment of Modal Fiber in Polyester Spinning Waste Textiles

[0032] (1) Through microscope observation and infrared absorption spectrum, it is determined that waste textiles contain modal fiber and polyester components;

[0033] (2) Treat 100 grams of waste textiles directly with acid cellulase; the treatment conditions are: acid cellulase enzyme amount 5%, acetic acid-sodium acetate buffer pH 4.8 (ionic strength 500mM), textile and buffer The mass ratio is 0.2:1, the reaction temperature is 50°C, and the treatment time is 24h;

[0034] (3) After the treatment, the system is separated by solid-liquid filtration, acid cellulase in the degradation solution is separated and reused by ultrafiltration, and the degradation product is used for sugar fermentation to produce fuel ethanol; 8 grams of residual solid polyester is melted and re-spun for utilization.

Embodiment 3

[0036] Enzyme Treatment of Lyocell Fibers (i.e. Lyocell Fibers) in Reactive Orange X-G Dyed Lyocell Fiber / Nylon Blended Waste Textiles

[0037] (1) Through microscope observation and infrared absorption spectrum, it is determined that Lyocell fiber / nylon components are contained in waste textiles;

[0038] (2) Reactive dyes can inhibit enzyme activity, so 130 grams of fabrics are pretreated with fungal laccase; the treatment conditions are: 1.3% fungal laccase enzyme, temperature 45°C, sodium hydroxyethylpiperazine ethanesulfonate buffer The pH of the solution is 6.5 (ionic strength is 80mM), the mass ratio of textile to buffer is 0.2:1, and the degradation time is 10h;

[0039] (3) Treat the pretreated fabric with alkaline cellulase; the treatment conditions are: alkaline cellulase enzyme amount 6.5%, glycine-sodium hydroxide buffer pH 9.0 (ionic strength 200mM), textile The mass ratio to the buffer solution is 0.125:1. In order to promote the degradation process, 1.3 grams ...

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Abstract

The invention relates to an enzyme treatment and recycling method for cellulosic fibers in waste textiles. The provided method aims to effectively realize the recycling of the cellulosic fibers in the waste textiles. According to the technical scheme provided by the invention, the enzyme treatment and recycling method for the cellulosic fibers in the waste textiles sequentially comprises the following steps: (1) qualitatively determining the variety of fibers in the waste textiles and the variety of dyes; (2) adding oxidordeuctase into dyed textiles which are directly treated by a direct dye, an active dye, an insoluble azo pigment or a cationic dye, and carrying out pre-treatment; (3) adding cellulase into the waste textiles treated by the step (2) and carrying out selective degradation on the cellulosic fibers; and (4) carrying out solid-liquid separation on a substance treated by the step (3); carrying out ultra-filtration separation on the cellulase in a degraded solution and reutilizing, wherein a degraded product is used for sugar fermentation to produce relative products; and physically recycling the residual solid textiles.

Description

technical field [0001] The invention belongs to the field of recycling and utilization of waste textiles, and in particular relates to the efficient recycling and utilization of cellulose fibers in waste textiles by using a cellulase treatment method. Background technique: [0002] China is a big country in the production and use of textiles in the world. According to statistics, the total amount of waste textiles produced in my country reached 26 million tons in 2011. However, the comprehensive utilization of waste textiles in my country is in its infancy, and the comprehensive utilization rate is less than 10%, most of which have not been recycled reasonably. The recycling of waste textiles can effectively alleviate the shortage of textile raw materials, significantly reduce carbon dioxide emissions and environmental pollution, and support the recycling of waste textiles has been clearly written into the "Twelfth Five-Year Plan" of China's textile industry, becoming a guid...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M16/00C08J11/10C08L1/02D06M101/06
CPCY02W30/62
Inventor 杨志清陈建华赵欣刚祝成炎叶翔宇楼才英
Owner 浙江省轻工业品质量检验研究院
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