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Melamine formaldehyde resin for foam, preparation method of melamine formaldehyde resin foam

A technology of melamine and formaldehyde resin, which is applied to the preparation of melamine formaldehyde resin foam and the preparation of melamine formaldehyde resin for foam, can solve the problems of low compressive strength, high brittleness and limitation of melamine formaldehyde resin foam, and achieves the effect of improving toughness.

Inactive Publication Date: 2015-09-30
NANTONG ZIXIN IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004]The curing of melamine formaldehyde resin is achieved through cross-linking of methylene or dimethylene ether bonds, because the steric hindrance at both ends of methylene is very large Triazine rings, and multiple methylene groups are interlaced with triazine rings, so the melamine-formaldehyde resin foam prepared by using unmodified melamine-formaldehyde resin has problems such as high brittleness, easy powder drop, and low compressive strength, which limits the Application of melamine formaldehyde resin foam
Patent CN 101735555A improves the flexibility of melamine-formaldehyde resin foam by adding polyols in melamine-formaldehyde resin prepolymer, but because the modifier added increases the combustible components in melamine-formaldehyde resin foam, it will inevitably lead to the failure of melamine-formaldehyde resin foam Decreased flame retardancy
Patent CN 102086270 improves the tear strength and tensile properties of the foam by adding alcohol amine compounds to the melamine formaldehyde resin prepolymer, but does not analyze the flame retardancy of the prepared melamine formaldehyde resin foam

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] 1) Preparation of modifier: Add 1L of dry tetrahydrofuran and 211g of phenyl dichlorophosphate into a reaction kettle equipped with a thermometer, stirrer, drying device and nitrogen protection, start the stirrer, and lower the temperature to 0°C. After the phenyl dichlorophosphate is dissolved, add 212g of triethylamine (the molar ratio of phenyl dichlorophosphate to triethylamine is 1:2.1), and continue stirring for 20 minutes. Dissolve 672 g of hydroxyl-terminated polydimethylsiloxane (polymerization degree 4) in 1 L of dry tetrahydrofuran (the molar ratio of hydroxyl-terminated polydimethylsiloxane to triethylamine is 1:1), and add the solution to the above Reactor, continuous reaction 4hr. After heating to room temperature, stirring and reacting for 10 hours, the reaction solution was filtered to remove triethylamine hydrochloride, and then the solvent and unreacted substances were distilled off under reduced pressure to obtain a colorless transparent viscous liqui...

Embodiment 2

[0035] 1) Preparation of modifier: Add 1.2L of dry xylene and 446g of cresyl diphenyl phosphate into a reaction kettle equipped with a thermometer, stirrer, drying device and nitrogen protection, start the stirrer, and lower the temperature to 0°C, after the tolyl diphenyl phosphate is dissolved, add 153g of diethylamine (the molar ratio of tolyl diphenyl phosphate to diethylamine is 1:1.6), and continue stirring for 20 minutes. Dissolve 700 g of hydroxyl-terminated polydimethylsiloxane (polymerization degree 5) in 1 L of dry xylene (the molar ratio of hydroxyl-terminated polydimethylsiloxane to diethylamine is 1:1.2), and add the solution to In the above-mentioned reactor, react continuously for 4hr. After heating to room temperature, stirring and reacting for 10 hours, the reaction solution was filtered to remove diethylamine hydrochloride, and then the solvent and unreacted substances were distilled off under reduced pressure to obtain a colorless transparent viscous liquid...

Embodiment 3

[0039] 1) Preparation of modifier: Add 1L of dry dichloromethane and 181g of diethyl phenyl phosphate into a reaction kettle equipped with a thermometer, agitator, drying device and nitrogen protection, start the agitator, and lower the temperature to 0 ℃, after the diethyl phenyl phosphate is dissolved, add 254g of phenethylamine (the molar ratio of diethyl phenyl phosphate to phenethylamine is 1:2.3), and continue stirring for 20 minutes. Dissolve 672 g of hydroxyl-terminated polydimethylsiloxane (polymerization degree 6) in 1 L of dry dichloromethane (the molar ratio of hydroxyl-terminated polydimethylsiloxane to phenylethylamine is 1:1.5), and the solution Add in the above-mentioned reactor, and react continuously for 4hr. After heating to room temperature, stirring and reacting for 10 hours, the reaction solution was filtered to remove phenethylamine hydrochloride, and then the solvent and unreacted substances were distilled off under reduced pressure to obtain a colorles...

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Abstract

The invention discloses preparation methods of melamino-formaldehyde resin for foam and melamino-formaldehyde resin foam, wherein the preparation method of melamino-formaldehyde resin for foam comprises the steps as follows: 1), an organic solvent is taken as a solvent, an amine compound is taken as a catalyst, phosphate compounds and polysiloxane compound are taken as raw reaction materials, a phosphorus containing polysiloxane modifying agent is synthesized under the protection of nitrogen, insoluble salts are filtered and removed after the reaction is finished, and the solvent and unreacted objects are removed through reduced pressure distillation, so that the phosphorus containing polysiloxane modifying agent is obtained; and 2), melamine and a formaldehyde solution are put into a reaction kettle in proportion for reaction, the modifying agent in step 1) is added in a mass proportion after the solution becomes clarified, and after the reaction is performed continuously for 0.5-3 hours, the cooling is performed to obtain a product. With the adoption of the melamino-formaldehyde resin foam produced by the modified melamino-formaldehyde resin prepared by the invention, the problem that the flame retardant property is reduced while the toughness of the toughened and modified melamino-formaldehyde resin foam is improved is effectively solved.

Description

technical field [0001] The invention relates to a preparation method of melamine formaldehyde resin for foam, belonging to the field of polymer materials. [0002] The present invention also relates to a method for preparing melamine-formaldehyde resin foam based on the above-mentioned melamine-formaldehyde resin for foam. Background technique [0003] Melamine foam is a kind of flame retardant foam plastic made by special foaming process based on melamine formaldehyde resin. It has excellent flame retardancy, heat insulation, thermal stability, sound absorption, safety and sanitation and good secondary processability, and can be widely used in construction, machinery, chemical industry, transportation and other fields. [0004] The curing of melamine formaldehyde resin is achieved through cross-linking of methylene or dimethylene ether bonds, because there are triazine rings with a large steric hindrance at both ends of the methylene, and multiple methylene and triazine ri...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L61/28C08L83/08C08L61/32C08G12/40C08G12/32C08G77/395C08J9/14C08K5/42
Inventor 徐世爱朱国清朱恒沈铁清杨斌峰
Owner NANTONG ZIXIN IND
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